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Frustrations to Finishing with Jase Kaser

August 2, 2022 by pcnearme

[et_pb_section fb_built=”1″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text admin_label=”Text” _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]In our exclusive interview with Jase Kaser, Owner of Kaser Blastings and Coatings, we uncover some of the everyday frustrations of running a powder coating business and how to overcome them.

We feature an up and coming coater, Jase Kaser. I stumbled upon his blog one day and discovered a fountain of inspiration, like no other. If you’re looking for solace in the life of powder coating this young man lends you a reprieve. He shares pearls of wisdom about the subtleties of coating, from a self-reliant mindset and covers everything from lessons learned in technical problem solving, to managing customers and employee expectations.

RossKote (Kim Scott): I call him the Ralph Waldo Emerson of powder coating. I hope you will call him a friend. Follow along as he melds his life experience with growing his powder coating biz, get ready to level up your powder coater game.

RossKote (Kim Scott): Welcome to episode 10, I’m Kim Scott, your host of the RossKote Powder Coater Podcast. Where we interview influencers in the industry and cover trending topics. So powder coaters can effectively learn and grow their business. Today, we’re reaching out to interview Jase Kaser from Kaser Blasting and Coating he’s out of Nebraska and I was attracted to his story.

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RossKote (Kim Scott): As a powder coater or the wife of a powder coater, because he has an approach on his blog that addresses the subtleties of coating things, the struggles with it, learning the business and addressing his customer’s expectations. And I found it very inspirational. I wanted to bring this podcast to you today because I found it’s almost like he has, it’s a training manual and a journal all in one.

RossKote (Kim Scott): So I’m happy to welcome Jase Kaser to the show. Welcome.

Jase Kaser: Thanks for having me on.

RossKote (Kim Scott): Yeah. Now I found you a Tim Pennington. So I’m just going to give a shout out to Tim Pennington of the finishings and coatings online magazine. If you don’t follow Tim, he usually is giving featured focuses and addresses all kinds of coating content in the coatings and finishing from powder coating.

RossKote (Kim Scott): So liquid coatings and beyond. So if you don’t follow Tim or you don’t get his email in your inbox go ahead and head over to his finishing and coating magazine online. Just Google it. And you will find you can sign up to get his newsletter, but recently a Kaser got featured in his magazine and I enjoyed reading it.

RossKote (Kim Scott): What was said in the magazine is just a feature of, they were just featuring you as a coater. But there was one thing that really brought an attention to me was just an introduction to your business and stuff. But I really found something that you said that was really compelling and that you’re grateful for your customers for the positive reviews and stuff.

RossKote (Kim Scott): But later on you said the more transparent and communicative, we are, the more satisfied our customers are likely to be. And that’s the one reason why I wanted to bring you on the show, because I do think that there are barriers to market and communicate. And especially when communicating.

RossKote (Kim Scott): To your customers, the subtleties of powder coating and the struggles that you have as a powder coater to educate customers or shed light on the process. But before we dive deep into that, I want to know how long have you been powder coating in the industry and or how did you get started?

RossKote (Kim Scott): Talk me through it.

Jase Kaser: Okay. My parents started Kaser painting incorporated before I was born back in 1987 and that started as a residential painting company. So it started off with my dad painting houses and then it grew from there and went into more commercial painting. Like new construction, hospitals and schools and office buildings.

Jase Kaser: In 2004, my mom and dad added a blast facility that was just adjacent to the building. If they already. And so they started blasting and then doing, I call it liquid coating. It’s still painting, but it’s just all the painting was done inside of booth. Like high-performance industrial type coatings.

Jase Kaser: And then in 2014 is when we finally started powder coating. And so when I was younger and growing up in high school, I always worked on in the summers, usually in the Kaser painting shop staining and finishing wood.And then I would also work in the blast shop a little bit like in the blast cabinet or if our main blaster was gone or on vacation, I would get in there and try to wrangle the blast hose as a young middle school or high schooler, which can be challenging.

Jase Kaser: Just because it’s, that’s probably the most physically demanding job that we have. And then when we started the powder coating, it was 2014. So I was in college at that time. I had just finished my let’s see, fourth year, it took me five years. I went to the university of Nebraska Lincoln for mechanical engineering.

Jase Kaser: So I’ve always been interested in setting up equipment and how it all works, how it goes together. And so I was interested in helping get all the powder coating stuff set up. So over that summer, between my fourth and fifth year, so going into my senior year of college, we started putting up the powder coating oven and boots.

Jase Kaser: And I sprayed our first part and then we hired one guy to help run it. And then I finished my senior year college. And then it was, I was getting right to the end of my senior year. I was trying to decide if I wanted to go to graduate school or if I wanted to just be done with school and had my bachelor’s degree in mechanical engineering and just go the family business.

Jase Kaser: But it was a tough decision. I was going back and forth because I had done a lot of undergraduate research and engineering. And that particular professor really wanted me to go on and be a grad student and get my master’s and get my PhD. But the powder coating was really taken off and dad really needed my help in the sense that like he was running the Kaser painting.

Jase Kaser: So the commercial, residential painting, also the blast thing, and then the powder coating and he could run all three of them, but it was like he was the limiting factor. You can’t be in three places at once, all day, every day.And so it ultimately, it was my decision, but they really needed help.

Jase Kaser: So I was like, you know what? I have powder coated or putting stuff together. And. I am getting really tired of school. I’m not sure if I will use this master’s or PhD, cause in the long run, I wanted to get into the family business someday and then hopefully take it over. So I decided that a bachelor’s degree was enough and then started helping and jumped right in and help in the powder coating right away on the floor.

Jase Kaser: And then since then it’s grown. So that was 2015 that would’ve been when I started working at full time. That’s been five years ago now, a little over five years. So the summer of 2015 and we’ve grown a lot since then, powder coating has been our fastest growing division ever since that time. And yeah, that’s where we’re at now.

Jase Kaser: Now instead of being on the floor and doing all the work, I’m mostly in the office. Trying to organize all the work and get all of the logistical stuff done. So all of our team members can focus on their craft. Everybody’s really good at what they do. And so it’s my job to get all their obstacles out the way so they can do their job.

Jase Kaser: If our sprayers can come in and spray all day washers can come in and pre-treat all day and not have to worry about equipment breaking and running on the supplies and materials, then they can do their job a lot better. So that’s what I focus on. I’m mostly scheduling an, order being a purchaser and cloning and dealing with customers.

Jase Kaser: I still like to get on the floor when I can, because that’s usually the funest part is when you can get in and work and not have any interruptions and get sweaty and stuff. That’s fun.

RossKote (Kim Scott): Yeah. Get lost in the work and just, I always was like that with painting. Let myself work without having any, distractions and stuff like that.

RossKote (Kim Scott): The logistics is hard, it’s not that easy. You have to know it all in order to understand how to logistically set something up. And it sounds like you guys do it all then like liquid and powder you’re out both sides.

Jase Kaser: Correct, yeah. So we have our blast and liquid booth, our indoor there 18 foot wide, 15 foot tall by 50foot long.

Jase Kaser: So we can do like concrete trucks and dump trucks. We do a lot of the 40 foot shipping containers. For construction companies. They don’t have to see those as job trailers. So we have that in one of our, one of our buildings and then our other building is fully powder coating.

RossKote (Kim Scott): And as a family business, are you the only family, the son or are there other siblings.

Jase Kaser: I have a younger brother. He’s not involved in the family business. He is also a mechanical engineer. And he decided to take an engineering job right out of college. It was a really good job. And so he’s still doing that right now. And I don’t know that he has much desire to come into the family business maybe someday.

Jase Kaser: But he really likes the engineering job he has right now. So that’s where he’s at, but yeah, I do have a younger brother.

RossKote (Kim Scott): So do you and your dad, I’m assuming your mom and dad are still seem like they’re young enough, they’re still involved in the business or you’re trying to get more hands-off?

Jase Kaser: So they, I would say, so they still run the Kaser painting side.

Jase Kaser: And then what I say, I run as a Kaser of blasting and coating side. So the Kaser painting as the commercial and residential painting. Like I talked about my dad’s still there every day, there from as I am from five in the morning till five at night. And so he’s doing the day today office running the painting side.

Jase Kaser: And my mom does all of the accounting and bookkeeping for all of the, all of our divisions. So they’re still there every day. They are getting them to the point where they want to slow down a little bit, but as far as the day to daywork and decisions and the blasting of powder coating I pretty much handle all that now.

Jase Kaser: And it’s been interesting. I’ve never, I haven’t thought about it much, but when I reflect on it as I’ve been, I’m surprised how quickly my mom and dad just let me run with it. As I started going but my dad is a very, he’s also very hands-on. He likes to be involved be very particular.

Jase Kaser: But he’s letting me make my own decisions. If we have a disagreement, he’s usually the one that will back down and they’ll just kinda let me learn the hard way. Sometimes other times I’ll step in and say, I know that Idid this before and this way isn’t going to work. But they do a really good job of just letting me go ahead and run with it.

Jase Kaser: And obviously there’s when there’s big, really big decisions to make. I involve them and we all three talk about it and come up with a good decision, but I’ve never felt that I was, I don’t really feel like their son when I’mat work, so when I’m at work, I call them Jay & Sherry. I don’t call it mom and dad.

Jase Kaser: Yeah. I’m just never, it doesn’t feel like it’s mom and dad watching over me at work. It just feels like we’re we have good working relationship if we work alongside each other really well and compliment each other because I look at stuff a lot differently than they do. Cause I’m younger went to engineering school.

Jase Kaser: And I’m interested in technology and every trying to do everything faster and on the cloud and more remote and either technology to help us go faster. And they’re, used to doing this. I don’t necessarily want to say old school, but you know that older way, but they have all the experience too.

Jase Kaser: So there’s, I might have a lot of new ideas that can help, but then when I run them by them, they can give me their input okay, that might work, but don’t forget about this and this, because they’re thinking about things that I don’t think about.

RossKote (Kim Scott): Yeah. That you haven’t even, because you don’t have this much experience.

RossKote (Kim Scott): Yeah. It makes you think that, what sets Kaser apart from other powder coaters in your area?

Jase Kaser: I would say our. We pay really close attention to detail. And in general, our feed back from our customers is that our quality is usually typically better than other places. And with going along with that, we’re usually more expensive.

Jase Kaser: We hear that as a lot of feedback too, but I would say definitely our quality. We’re very particular about everything that we do and from start to finish. So there’s a lot of intricacies and blasting and coatings that the general customer doesn’t necessarily realize at the surface. And then when it comes to any kind of coating everybody thinks it’s just painting.

Jase Kaser: I can do it myself. I can go to Menards and get an aerosol can and spray paint my car, parts myself, which you can, but it’s a lot different and there’s a lot more to it than people think. When it comes down to it, it’s hard to explain to customers. And that’s what we do. Our blogs started to explain to customers when they’re coming in to drop parts up or get a quote what’s all involved and all the steps that we’re taking to make sure that their coating’s going to look good, but then also have longevity.

Jase Kaser: Cause we’re all the substrates that we coat and the Kaser blasting, coating side, it’s all metal. And so we’re going for corrosion protection is what’s really important. And obviously everybody, when it comes to powder coating, we do a lot of general public stuff, the lawn furniture, car parts, and all kinds of stuff like that.

Jase Kaser: So they’re more looking for the aesthetics, but if it’s going outside, it’s really important to have, make sure the substrates craft properly with the right blast and pretreated properly with the right chemicals or you get either paint or powder coating over the top make sure that they have a good, long lasting finish.

Jase Kaser: So I think all that attention to detail sets us aside from everybody else, but that’s hard to convey to customers really hard.

RossKote (Kim Scott): Yeah. I think that’s what I found so compelling about your blog and just for the listeners, you can actually find the blog at Kaser, K-A-S-E-R blasting.com forward slash blog. (kaserblasting.com/blog)

RossKote (Kim Scott): And I feel like when I started to read it it’s a, it’s an ode to powder coating again, if I thought, wow, this could be a training manual for the subtleties of powder coating for both consumers or your customers, and your employees. It’s a journal, it’s a journey.

RossKote (Kim Scott): I don’t know your writing style intrigued me, I don’t know if you’re doing all of the writing. How do you get, how do you get inspired to write? Is it something happens with a customer or an event happens at work, and then that’s the impetus?

Jase Kaser: It’s a combination of things. But if somebody takes the time to go through and read all of our blogs, they might be able to tell that some of them are a little more passionate and ranty than others. So sometimes it’s the frustration that triggers me to record it. Other times. It’s just, I want to help educate.

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Jase Kaser: About a certain thing. We’re also, we really try to be active on social media, on all forms and blogging is this one of them that we do on our website. And and I work with we have a couple team members that helped me with that. I can’t take all the credit for writing the blogs. The content is definitely coming from me.
Jase Kaser: And typically the process that we use to do the blogs is I’ll record myself talking. It’s like we’re doing right now. And then I gave that to Chloe. I’ll give her a shout out and she’s the one who watches my videos and then she writes it out. So she’s using all of my words and contexts, but she is a very good writer.

Jase Kaser: And as a good way with words to get some of my long-winded rants down onto the page and actually make sense. So she does a very good job of that. I can’t take credit, for the physical writing, but the. Yeah, the topics just come up. There’s a lot of things that happen on a daily basis. And usually it’s just something that happened in that particular day.

Jase Kaser: I try to just, when I’m thinking about wanting to do any type of social media content, I just try to think about now what happened today, instead of trying to make up something special, that’s usually hard to do. It’s easier to just go off of what’s on my mind, what I’m dealing with, ton of customers calling in and asking the same question in a day or I feel like I’m answering the same thing over and over again, or explaining the same thing over and over. And I just feel like we need to make a blog about.

RossKote (Kim Scott): Yeah, that was, that’s pretty much how I got started. Someone suggested to me one day when we first launched our website, well, you need a blog, and I’m like, “oh God, what’s that? Like really?” And it was just quite simply put, what is the most asked question when somebody answers the phone?

RossKote (Kim Scott): What is the question they asked the most and that’s how it all started. And lo and behold, a year later after that blog post was posted, we reached number one in Google. And then it just took off from there. And that’s when I realized we were actually writing to consumer; our consumer based market rather than to other powder coaters or to any other audience, but I think what I like about what you’re doing is.

RossKote (Kim Scott): For those that have thought, “oh, I need a blog too.And, or I need a video log or a YouTube channel or where this and that”. I think what I like best about your approach is it seems simple. You’re just recording yourself. It’s you’re dealing with the day to day. Yes. You have help along the way.

RossKote (Kim Scott): You’ve got people re-crafting or redrafting the message, but it doesn’t have to be, it can be crude. It can be like crude in the sense that it non-processed and still be a great blog or a great blog in addressing to your customer or to your Instagram audience or Facebook, whatever.

RossKote (Kim Scott): It doesn’t have to be complicated. And I guess. The way that they’re writing or the blog that I just don’t feel it, that it’s pressed or not the word. That’s not the word I want to reach, but it’s not a forced thing. You know what I mean? It’s something that happens organically and it can be just that for everybody.

RossKote (Kim Scott): Because as with every job you’re creating content whether it’s a tough job or an easy job, or a shiny, pretty color job or a difficult customer job, or any of the different, that’s the beauty of powder coating is that you’re constantly creating content to write about because with every new project is content.

Jase Kaser: Yes. And the reality of the situation is, and I’m sure you can at test to this as like we’re in a small business. I have a lot of responsibilities that I have to attend to, to keep the business running. So I don’t really have time to sit there and think of these very intricate plans about what we’re going to do on social media and what I need to write a blog about.

Jase Kaser: So it just happens on the fly because I just simply don’t have that much time to dedicate to a long drawn out strategy for it. It’s just, whatever’s popped into my mind that’s all I have time to go with. So I just go with it.

RossKote (Kim Scott): And, we talked earlier about using software technology and apps. Can you break down for us? Are you using specific apps to help you, or are you just going straight to the platforms themselves to, maybe dive a little deeper in there? Is there a specific app you’re using?

Jase Kaser: Particularly? It’s, we use a lot of spreadsheets, so like Excel and Google sheets.

Jase Kaser: We just like to keep track of what we’re doing and then scheduling, you could also do that, any type of spreadsheet program. We liked the little sheets because that’s, on the internet and on the cloud. So you can access it from multiple places. You can access it from a phone or a tablet or a computer and in the powder shop with computer in my office instead of having to be at one particular place.

RossKote (Kim Scott): Yeah, I agree. We use Google a lot too. But when you’re recording, what are you recording just on your phone? Or how does that work out?

Jase Kaser: Oh, for content. Yeah, I just record them. I’m just using my phone.I’ve tried to, they have those kind of like selfie stick things. And also, I think it’s called a gimbal it’ll self balance, the phone, and I’ve used that a little bit, but it boils down to time.

Jase Kaser: So the people that helped me on social media they liked that and they want me to use it because it balances the phone better and get better video. And man, I got, it takes me 30 minutes to get that thing working. I don’t have that. So I’m just going to go with my phone. If I have a full day, like a Saturday or something that I can dedicate to it, then I’ll get out some tripod and set some stuff up and get the lighting.

Jase Kaser: But otherwise now I’m just using my cell phone. Now a days I’m used to it because I grew up with cell phones, but they can do almost everything. It’s basically like a computer in your pocket. So if you have a pretty new phone, you can pretty much take pictures, video record yourself, and all that content is good to put on social media.

RossKote (Kim Scott): I’ve struggled with the gimbal thing too. Maybe someday, it’s just one more thing to add to my list of many things. Yeah, I encourage everybody to check out some of the titles from your blog. And you’re putting out quite a bit of content.

RossKote (Kim Scott): You’ve put out something at least once or twice a week here, so you’ve got lots of content to read through and I like it because, you could be struggling with a project as a powder coater and reading your stories.Here’s one “three rules of training”. I thought that was very valuable.

RossKote (Kim Scott): That’s the most recent one that you’ve put up and, you’re a general manager at Kaser and I’m imagining you make it sound so easy, but I know it probably took you a little while to figure this stuff out. And here you are just right here. Super easy. You’ve got three different points that you’re using that other powder coaters could read to figure out how to work through some of their training issues as well.

RossKote (Kim Scott): Like, there’s never enough over explaining, figuring out the progression of a job and investing in your time wisely and stuff. And I think that’s, this is the valuable stuff that I think powder coaters should be reading on a regular basis and stuff, does it seem to help you to get it out?benco sales b17 ad

Jase Kaser: All of that’s the stuff like that last article that we wrote, that’s a little more, I would say in depth or more process oriented and less about like coating a part or something. That’s just learned, I’ve learned that over time. I definitely managed differently. I think we have a blog about pretty recently.

Jase Kaser: I don’t like it’s that one, but it’s one right for that, about how, when I first started I thought the best way to get my point across was yelling and intimidating. And I learned pretty quickly that, that wasn’t so it’s been a dry trial now really. And so throughout the years, we’ve and I know for me to say that you’re probably thinking, yeah, but you’re still super young, it’s been five years for me, so that’s a big portion of my life.

Jase Kaser: And that’s just what we’ve learned. We finally, I’ve gotten to a point where the team members that we have now have been there for a while.We used to have pretty high turnover and we still do. It seems like when you’re trying to fill a new position. You just gotta be prepared, the closer that you can keep yourself to reality and not get too high and not get too low when things are going bad, then it’s, it goes a little bit better.

Jase Kaser: So when it comes to training and hiring to try to just be realistic.And instead of, when you’re really busy and you’re hiring people, you can be really, you can get frustrated really easy, or really helps that someone’s going todo really good because he got a big project coming up and then you need a couple more, really good people that know exactly what they’re doing and have experienced.

Jase Kaser: But a lot of the time, even if they do have experience, they’re not going to do it exactly the way it, your particular team does it. Everybody has their own hands in the house. So that’s where we came up with the over explaining because when you have someone that you feel like has experienced and you just assume that they know.

Jase Kaser: Most of that, and it didn’t really come across in the article to start, but I can put it better now that we’re doing an interview in words, is that a lot of my background mechanical background comes from, I used to race when I was younger. So when I was nine years old, I started riding dirt track racing all the way until I was 25.

Jase Kaser: But it’s just recently that we stopped doing that. So I’m really mechanically inclined and used to whatever tools called and what’s the size of bolts are and this looking at something and telling if that’s gonna hold or if that’s going to break or if that’s going to work or not just because I’ve been around mechanical stuff my whole life ever sinceI was little.

Jase Kaser: And so we have some team members that come in that maybe have had a coating experience, or maybe don’t. But they, I take for granted that they don’t necessarily have that background if they haven’t used all the tools I have, they haven’t been around all the mechanical stuff I have. In the beginning, I used to not really explain that stuff and just assumed, like they knew exactly what I was talking about.

Jase Kaser: Or, if you go to hang a really heavy thing, really heavy part and you’re hanging it with a forklift because it’s too heavy for two or three people lift it. You have to get the forklift under it. It’s this natural for me to say, Hey, we’re going to need some like really big hooks, probably big chain to hang this because nobody can lift it, little tiny hooks.

Jase Kaser: Aren’t going to hold, it’s going to fall. And if someone doesn’t have experience with mechanical type stuff and being around, things like that, they just, they simply don’t know. That’s not because it’s no fault to them. They just don’t have experience with it. And so those are the little things that sometimes seem obvious to some people because of their experience.

Jase Kaser: And then, but you still got to train on it. And I, we found that it’s easier to over explain and keep saying the same thing and keep explaining stuff and let the person roll their eyes at you and be like, okay. Yeah, I know you told me, he told me, I know that. Of course, I know that it’s better to do that than assume they know something and then something goes wrong or more importantly, like someone gets hurt because the safety thing that someone’s doesn’t know.Yeah.

RossKote (Kim Scott): I think it’s easy. I think most people think I’ve told you once, how many more times do I have to tell you? But not everybody. My, I have a daughter that has a learning issue and, it did take multiple times, but once she got it in her head, it was in there for good, it was just this over coming this learning curve. And then once she learned the task or whatever, It was just, it never leaves it. And it is hard to adapt to your training to multiple levels. And one thing that was said in this blog called “Busting the Myth of Self-Direction” the intensity level ranges from moderate flurry to fog of war.

RossKote (Kim Scott): I love that because that’s exactly what happens in a very busy powder coating shop. It can, it’s this hurry up and wait. And then once it’s in the oven, then you’re sitting there waiting for the timer to ding, kind of thing. How do you keep your people busy during that slow time?

RossKote (Kim Scott): Do they, what are some strategies there? Because I’m sure a lot of powder coaters do have this busy and then hurry up and wait. And they, what do they do with their customer?

Jase Kaser: So we were lucky enough that we have a big enough shop and we have enough equipment now that we try to keep a pretty good flow go on. And we have enough people that someone can be hanging. Someone can be in the wash bay, pre-treating someone could be spraying and then someone can be packing. And so as long as the flow is going pretty well and I do a good enough job at scheduling it, it usually can flow out and obviously you have to have enough work to be able to do that.

Jase Kaser: But if you have enough parts there, usually there’s always something for someone to be doing. We try to keep someone spraying all day long. And we usually do a good job of that. And so usually there’s, there’s always parts in the oven. There’s always parts cooling down and there’s parts that are cold enough that can actually be being packaged.

Jase Kaser: As those are being packaged and carts are being opened up, then we just hang the next job and it just keeps going in the assembly line. It doesn’t always work that smooth. The hardest probably most stressful job at across all three of our divisions is running the shop floor in the powder coating shop. Just because you have to be thinking two or three steps ahead of everybody because you’re right. All of a sudden somebody’s okay, I’m done with that. What do you want me to do now? And that it does happen, or we call it the flow. So how things are flowing through the shop, it gets backed up or messed up or turned around.

Jase Kaser: And now you’re waiting, there is stuff in the oven and there’s no carts to pack. And so now you’re sitting there waiting. We just try to keep everybody busy as best we can. And if you have if you’re super busy, you have plenty of work. Usually it’s not an issue. You can start prepping the next thing or something like that, but sometimes it does get challenging.

 

 

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Jase Kaser: I spent a lot of time scheduling, normally I’ll schedule for based on due date when the customers need it. And then I looked back and grouped by color, which most power coaters do. And then I’ll look through to try to see okay, how is this actually going to flow through our shop?Are we going to have, we can’t spray three things in a row that take three hours each to spray because obviously if we’re going to set up a guy in there spraying on one thing for three hours, eventually everything’s going to come to a standstill because, so you have to be careful that, and sometimes it just happens to get a lot of big stuff and you have to spray a lot of big stuff and it’s out on the shop floor slows down a little bit, but then all of a sudden, the next day, it’s, it’s usually, it’s funny because sometimes.
Jase Kaser: The mood on the shop floor is like kickback and relaxed a little bit. It doesn’t happen much, but when the flow gets backed up it will. And then it’s everybody thinks oh, we’re ahead finally. And we’re doing all right. And then the next by middle of the next day, it’s a war zone over there and trying to, now that you can’t get enough help on the shop floor to get that package and hung back up. So it just flips back and forth. It can be stressful, but once, it seems like the newer team members get really stressed out by it. After you’ve been there for a while, you just get used to it. You learn to appreciate the days where it gets a little bit slower because the next eight days are probably going to be super, super busy and fast. And you’re not gonna have time to sit down.

RossKote (Kim Scott): Yeah. I would agree that’s probably more of an owner’s perspective too. Like when you’re an owner or you’re a single powder-coater with maybe one or two employee, like you’re used to that just because that’s your business. But how do you convey that to make sure that you’re, that you have conveyed that thinking through your team as well. And I liked this one called scheduling backward instead of forward. And I think you were that’s what you were talking about earlier, right?

RossKote (Kim Scott): Is you have to think about the end result first before you can figure out all the different steps in between to make that deadline.

Jase Kaser: Yeah. So I’ll answer the one about our team members, trying to communicate with that with them. That, so recently we transferred a new guy into running our powder coating shop floor. The one guy that had run it has ran it since we started, he was the first person we hired. And we moved him to more of a production manager across both the blasting and powder coating shop. So he’s helping me more everywhere now, instead of just on the powder coating shop floor, as far as like overseeing things. And we’ve been training this, the other guy that’s learning how tor un the floor in the powder coating shop. He’s been with us for a couple of years. And it was really good at all the tasks hanging, backing, sprang washing. So he’s very well-versed and all that. But it was a learning curve when he first started, having to think about the schedule and look farther forward, look farther down the schedule and really his job.

Jase Kaser: Now it’s kinda think about what everybody else is doing and the powder coating shop, instead of worrying about doing the physical. And it was a learning curve after the first week, he was like, wow, I didn’t realize how much thinking that you guys do on a daily basis, thinking ahead, not thinking about what we’re actually doing today. So it’s just, it’s a lot of talking in the mornings before we get started and explain “Hey, this is how I would do this. Don’t forget about this”. If something gets backed up or something, think about a few things that can be a safety valve for you. So somebody can remember, we have this rework that we just set off the side last week, but we still got to get all that re-sanded.

Jase Kaser: So that could be something somebody can do. So to communicate it to the team it’s difficult in, they have to learn by trial and error a little bit so they’re not until they started making the mistakes themselves and realize oh, that’s why we don’t like to do don’t want to do it in that. Know, you can tell him that as much as you want, but until they experience it themselves and they really get it. And then the scheduling and backwards to forwards. So that’s, that kind of comes from my frustration of that. And I think every, you probably can attest to this and anybody in the coating or finishing industry can, is that we’re the last people in the manufacturing chain typically.

Jase Kaser: And we’re the ones that are responsible for making the parts look nice and last a long time looking nice. Yet we get the littlest amount of time to do it typically because we’re, we’re right at the very end. So we’re the last thing before the due date before the customer gets it. And so all of the mess up and extra days have already been used up by the time it got by the time it gets to us typically, or any coater it’s already past due. So you can’t get it out fast enough. And I, that frustrates me cause we have to, it has to be perfect when it leaves our shop because that’s what everybody sees right away.

Jase Kaser: The customer’s going to, if there’s a nik in the finish, are frustrated with whatever it is, even if that doesn’t necessarily mean that the part’s not functional anymore. If they’re just frustrated that there’s a scuff or you missed the weld or you missed this corner. And so my proposal and line of thinking on that is like, why don’t we schedule backwards, not forwards?

Jase Kaser: Why does it that customers go to a manual metal manufacturing place with an idea and they make the prints up and they come up with what they think it’s going to cost and how long it’s gonna take. And then, typically metal companies are contacts, quoting the powder, coating for their customers. Metal companies will ask me, Hey, can you close this? And I do. And so they add that into their quote to their customer. And my thought is like, and it’s totally different. It would be first to do that, but why doesn’t the end customer come to the powder coater first and say, Hey, this is what I want it to look like in the end.

Jase Kaser: And this is what I want, and this is my due date. So then as a coater, you’re like, okay, this is how much time we need for coating. And we start working backwards. And then I contact the metal fabrication company that we already do business with. It’s just normally they contact me to help, but nowI’m contacting them and saying, Hey, here’s a print that my customer wants. This may, this is when I need you to have it done by so I can get it powder-coated and get it to my customer, will that work? And would you have the right material? And can you get that done? And I feel like scheduling that way. You would have a better chance to hit a few days.

Jase Kaser: You’d still have difficulties, but and some of that thinking comes from my engineering background. I like building things and I’m familiar with metal manufacturing. So I feel like I could help the customer if they had questions. And maybe some power coaters don’t feel like they can do that. But I just think it would be interesting to flip it around and schedule that way. Instead of, I feel like the end customer would be happier.Cause it always seems like then customer is frustrated that it’s past due, so yeah.

RossKote (Kim Scott): I, 100% agree with you on those two valid points, because again, it just comes down to educating the customer and growing powder coating and the powder coating experience, the powder coating marketplace.

RossKote (Kim Scott): Yeah, I think that will be the future because people will come to you for their personal projects and stuff, too. It is always, it is frustrating. I know that we’ve been in that same situation where we’re at the end and there’s, it’s just nothing but pressure, a pressure cooker situation to bring it to fruition for the end result. And then, to get back and forth between customers and the welder or the producer or whatever, I don’t know, contractor, it, it just, it can get kind of mucky. And I don’t, we’ve, I don’t know what the answer is at this moment. I guess the only future I see is just training up the customer or the consumer market that you can go to your powder coater.

RossKote (Kim Scott): First I just wrote a blog post on how to How to paint or how to coat your gate. And it’s a landmark posts, so it’s something that could be featured in an online magazine or architectural magazine, somehow it, where it just breaks it down for, if you were a homeowner what substrate do you pick? What codings do you pick? What, let me tell you about this, what is sandblasting? Why do you need it? I just walked people through, choosing a color, choosing a, a contractor, that sort of thing. And it, it really, you have to break it out, but how do you share it with everybody? That’s the key, like how do you get that out? How does your, how does the consumer find your website? That would solve a lot of problems.

Jase Kaser: Yeah, it would. And that’s why we try to post as much content as we can. Like he said we post blogs pretty regularly, but we’re, that was probably where we post the least on our website on the blog. So we post on Facebook, LinkedIn, Twitter, and Instagram, pretty much every single day, Twitter and Instagram and Facebook and LinkedIn, and we’re posting every day on and trying to as much as possible to keep the content fresh. And I always want to post more. And the people that work with me on all of our content. Always are like, yeah, but then that means you have to make more content, Jase. I’m like, yeah, I know. And I know I don’t have time, but I still want to post more. So just keep bugging me until I get you enough content post more because the more that we post, the more that it helps educate people. And then I just, hopefully in the end it makes our job easier.

Jase Kaser: And that article that Tim wrote on Tim found us because we post on a LinkedIn. So we, I think we shared like an, a blog from our website onLinkedIn, but he read that and then reached out to that, Hey, can I use that blog on my website? And this just put a link to our website in there if you could, and then a few weeks later than he asked to this, write up an article on it. So if we wouldn’t have been making any kind of content and we wouldn’t have been posted on weekends, him would have never found. So it definitely works. It takes a lot of effort and you have to put a lot of effort into it. We’ve been posting on social media for three years now, and that was the first time that someone wanted to write a magazine article on us.

RossKote (Kim Scott): Yeah, the coating’s world is huge. Everybody knows that and is, it can be noisy too. So it’s hard to tease out and find these people like you that are doing something a little trend-setting or a little different, or a little I get this as I, navigate the coatings world I find that from an industrial perspective, many of the people that work in coatings, whether they’re middle managers are pencil pushers or phone answers or.

RossKote (Kim Scott): Coders coating, liquid or powder. It’s not much happens. It’s a very slow moving animal, right? I think actually powder coatings move a little faster than just liquid coatings, because I think liquid coatings is just gigantic. We just realized that a couple of weeks ago, when we interviewed Kevin Coursin from PCI and all the, how big they found the liquid market to be and the decorator market to be, it’s just gigantic.

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RossKote (Kim Scott): But. Just because it’s big doesn’t mean it moves very fast. So it tends to be on the boring side powder coatings in general, if you’re just doing a single coat color application, that’s just single coat color application. It’s I think where the thing, the movement is happening is a lot of the creative side, whether it’s blog posts or new finishes or new application styles, or artistic level kind of stuff, that’s where there’s a lot of movement, but it’s hard when you’re in such a big industry to when you’re doing something exciting where new or refreshing, it gets hard to get people’s attention to it just because they’re, so it’s such a big place.
Jase Kaser: Right. And there’s kind of two sides of it. And so the, like Chloe, I said she helps. And now we have a new.Team member helping with social media there. They both really like the bright colors and the general public stuff that we do, or a bird bath, a lot more things like that, because those are cool. Look at people like, see those. So there’s, that’s the one side of like the artistic side, like he said, and people latch onto that then like seeing more of that. And I’m more on the side. Like I like the technical sides. So I like, why does pre-treatment work? What chemistries work better than others?And so there’s two different types of consumers of of like content or just two different, I think two different, mainly two different types of people in the coating industry. There’s the ones that are really focused on the aesthetic finishes. And those are usually the paint and pattern company, and the sales people and everybody in that world. And then there’s the surface prep guys. And I would include pretreatment with a surface prep where that’s more like nitty-gritty to underneath the coating, so nobody sees it. But it’s still really important, probably the most important part.

Jase Kaser: And, but that’s how it gets a lot more technical. And I think I liked that sidebar just because I’ve, I’ve always been hands-on and then my mechanical engineering, I understand to a degree. I understand a lot of what’s happening down on that, on a microscopic level with the chemistries and surface profiles and things like that. So I think that’s why I liked that. The other thing that I’m most familiar with. And so I liked to talk about those and take pictures of that and make content on that. Cause I think that’s the most important, one of the most important parts. And I like to communicate that to people because you don’t see that part it’s. But then, like I said, there’s the other side that everybody likes to see the nice, cool looking finish. And I liked that too, but we are more industrial than we are the general public side. And so most of what we do is industrial stuff. So if all we did was take pictures of what we were coding for one is a lot of the same thing over and over again.

Jase Kaser: Or every month we do a run up the same thing and it’s bland stuff, it’s gray and black and stuff like that. And every once in a while we have cool pieces that come through. So we, that’s why our content, I feel like it’s a pretty good mix of both. Sometimes it leans one way or the other, and depends on what platform we’re on, of what we post. And like Instagram. That’s really picturing. So you don’t easily do many blogs and stuff there but he did do bright colors and stuff.

RossKote (Kim Scott): Yeah. And you can take a portion of whatever said in the blog and use it as the script for, or the message for your Instagram. I think if you could deconstruct a blog post or a blog post, you could literally, use different portions in each piece could be optimized for whatever the platform is. LinkedIn has its own kind of, what are people wanting from you there? And Instagram is more story type telling. But yeah I like how you are able to grasp and do well with the different kinds of platforms because they are so different. Most of the custom coaters that focus in on automotive parts, of course they thrive in the Instagram realm. But when you are doing other types of jobs, how do you balance that? And you guys do seem to do it pretty well, and you highlight those personal projects that, you can maximize shock and awe on Instagram when you can, and then, and then utilize the LinkedIn for more technical stuff too. It seems it’s not an easy job to do but you seem to doit very well. And I but do you now just to wrap things up, what, is there anything you’d like to see change in the industry, or do you see any trends changing in the industry coming this way?

Jase Kaser: I think that just from a reading I’ve been doing, it seems like that we will be powder coating gun metal, substrates. There’s people that do it now, but it’s not very widespread. I think that’ll eventually someday in the next five to 10 years, it’ll become pretty common that, when someone does bring in their wooden cabinet or something, that’s brand new, we’ll be able to powder coat it. So I think that’s like a technological advance that’s coming. That’ll be, it’ll be interesting. I’m excited for that. I think it’s a little ways off for for a job shop like us to do this because it’ll probably start a big factory scale first.But and then the other thing is just, I wish there were more technical reps available just in all of the things. Exactly these lasting painting and powder coating. There’s always a lot of sales reps. And you have your favorite ones that you’d like to talk to and you have the ones that you wish that they didn’t show up because they were bothering you. I’m sure everybody has their favorites and the ones they don’t like, but it usually seems like when you really have a technical question, whether it be about painting powder coating or blasting, if you’re lucky enough, you’ve met one person along the way, one rep along the way that kind of knows everything pretty good.

Jase Kaser: And so you can call them and ask them and they can be pointed in the right direction, but all your other reps, usually for whatever reason. And they’re like I’m not sure I’m going to have to call the lab or something. And I think that just comes from their sales reps. They’re not tactical reps. So I wish that there was more tactical reps in the industry. I wish it was a little more even seems like there was a lot of, a lot more sales reps than there are technical. And it’s probably hard to find people that want to be a technical rep. They’re usually actually working in production company, but I don’t know if you found that the same, but sometimes it’s hard when you’re having a problem that it’s really hard to find someone to call to even just get a little bit by pretty much, a lot of times I feel like it messed up, but we’re just going to have to try something else and figure it out ourselves, which is fine. But sometimes it’d be nice to have a wealth of information just to call on and say “Hey, we tried this three or four times. It’s not working. Do you have any ideas?”

RossKote (Kim Scott): Yeah, I think I agree with you. I think we’re in Hawaii, so getting anybody to come out here is just nearly impossible.

RossKote (Kim Scott): We’re lucky if we get a phone call or something or two from people it’s happening now more for us email wise and people are finding the site just in terms of searches and stuff like that. So they’re finding out about what we’re doing and they’ll reach out to us that way. But I agree with you.Yeah. It’s something, maybe you’re just in a centrally located area, so it’s easy for people to drive up and, or contact you or, you’re in a hub area and stuff. I think that I think that there, there are tech people out there that could answer those questions for you, but they’re more in the consulting realm rather than working for the actual company that’s providing the equipment or the, the supplier that’s providing the powder or the liquid or whatever, the materials yeah.

RossKote (Kim Scott): They probably are more focused on sales and tech, but yeah it’s nice to know if that a company a large company that you’re  buying equipment from has, were powder is, has that. Has that tech person you can goto. Most of it, of the time that we’ve called tech people, it’s just plausible deniability.You did it wrong, okay. How did I do it wrong? Oh, you just did it wrong. Follow the directions on the application guide. Yes I did the whole time and it came out wrong, like it’s a, it can be frustrating. Cause it seems like even when you do find a tech person it just, they don’t want to, they don’t want to admit that their product failed.

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RossKote (Kim Scott):That’s been our biggest frustration, especially when we’ve got, when we’ve got a customer requesting a specific color happened to a certain year this year and it didn’t matter what we did or how we did it. It was wrong. And it’s because they’re there throughout, they probably throughout a powder. Not quite ready for public use, and it’s just, maybe they were driven to, that’s not every powder supplier, but it just, when it rarely does happen, you get frustrated because you feel like I’m buying all this from you and yet you’re not supporting me or trying to help me in any way.
Jase Kaser: You guys been in with you guys being in Hawaii, are there a powder coating manufacturers there, or when you go to order your powder is it a pretty long wait time when you want to get a box of powder ordered in like shipping lines?

RossKote (Kim Scott): Yeah. I mean everything about our businesses based off shipping in terms of what powders we supply, what you know, who we choose and why we choose it.

RossKote (Kim Scott): Shipping and humidity. Pretty much like rules our life and it fits equipment

Jase Kaser: In the contiguous 48. It seems like if we run out of powder quick or fast, or we forgot to order something, usually like we’re, since we’re in the middle of the United States, we’re like a two day shift point for pretty much every where or just regular ground, or we could just overnight it in.

Jase Kaser: But for you guys, if you accidentally ran out of a powder or something happened or a box on a box was bad and you had to get that same seller quickly, what is it like for it’s like the capacity for days or…

RossKote (Kim Scott): Yeah, it’s hell because you almost have to anticipate that will happen when you’re in a job, especially something like a huge Gate or railing or architectural level.

RossKote (Kim Scott): It’s it’s almost a paranoia that happens with us because.If we run out, earlier you were saying, because we’re finishers, it’s all on us to perform at the very end, despite all the failings of the, and delays of a huge job.You still have to bring that in on a deadline.

RossKote (Kim Scott): It’s there’s no, they’re not going to give you any extra days because because they brought it in five days late, kind of thing. So basically we have to almost anticipate over ordering powder or be ready to jump on it. If we know something’s going to fall short or read, be redone or something, who knows what the problem is, it’s almost like you have to be paranoid about it.

RossKote (Kim Scott): And just go ahead and, and then there is, okay, so say it’s just basic gloss black, even, I have to go to three or four different suppliers and then figure out is it faster to ship USPS from Tennessee or UPS fromIllinois or California, and there’s, it’s different for every supplier and it’s different for every shipping method.

RossKote (Kim Scott): So based on where it’s at and where it’s crazy, like some of the stuff I’ve had to do, I’ve had to order stuff. It came in faster fromTennessee than it did from California. Like in you wouldn’t, you’re like what, so yeah. Mastering logistics in Hawaii is a definite skill you have to have for running any kind of business here.

RossKote (Kim Scott): The other thing is just the cost of equipment. Whatever, usually when you’re in, the regular. Contiguous states it is always usually free shipping or very low price shipping, and it can arrive within a day or two or five days at the most it’s cost as just as much in shipping as it does for the equipment itself.

RossKote (Kim Scott): It’s absolutely crazy. I’ll never forget back in 2004, we ordered our, we were painters back then. We weren’t even, we were just getting started with powder coating and learning about it, but we ordered our open face spray booth cost 2,500 and it costs 2,500 to ship it. That’s a hard pill to swallow.

Jase Kaser: Yeah. There’s, it’s hard enough to keep up with project deadlines and customers. And then when you have that logistical wrinkle and mean that would make them a lot more difficult. I can’t imagine if we, cause I always if I have to overnight something I will I don’t want to, because it costs a lot, it cost more to ship powder than it does for the material itself, but at least we have that option, but yeah, I can definitely understand what you’re saying, where if you’ve got a big project, you’re just going to, over-order just in case we have to rework half of this, we’d better get the extra powder because I don’t have any leeway on fortunately.

RossKote (Kim Scott): Our customers are pretty understanding when it comes to charging them for powder or, including powder or, like making sure that we cover our, cover our ass on the powder expense, including shipping.

RossKote (Kim Scott): We just did a, we’re doing a project for Oprah Winfrey has been building our house here for fricken forever. I think going on three years now, and of course it’s the typical, like they, the spec calls for this or whatever, and then the designer doesn’t like it.

RossKote (Kim Scott): So then you’re having to redo it and stuff like that. But generally speaking, like if we order powder for a job like that, we have maybe a minimum order, if, even if it’s just a small thing, but they’ll buy the powder. And we’ll try to use as much as we can have it for that job, but then, pretty much it just stays here and we reuse it.

RossKote (Kim Scott): I haven’t really found any kind of way to reclaim that money back or we try to. If it then becomes an in-stock powder for us, I guess as special order, if we don’t have, if we have unused portions of it or pounds of it, and then we’ll make it an in-stock color until we have no longer an in-stock color, kind of thing. Yeah.

 
RossKote (Kim Scott): Oh, that’s good do sell that separately? I think we can order some of that today. Yeah. Okay. We missed I know that in terms of wha twe’ve used in, after burns or whatever is like the silver cream it’s like a cream that has silver nitrate in it, I guess.
 
RossKote (Kim Scott): I don’t know if it’s, I’m saying nitrate, but it does have silver in it. So that actually helps heal the skin. I ended up with a second degree burn on my hand many years ago, not from stripping. Was pouring hot water. It was one of those kitchen disasters.

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[/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]Jase Kaser: All right. We do the same thing for different reasons, I think. But yeah we have pretty much a set stock color that we have the samples hanging on the wall. And then if someone’s oh, I don’t like any of those and I want to special order something. I’m like, okay, that’s fine.

Jase Kaser: But we buy usually 50 pounds box minimum. So you want to do that. You’re gonna have to pay for the whole box to powder. And some people are like, no problem. I’ll do that. And then that’s cost way too much. I’ll just take one of your stock colors.

RossKote (Kim Scott): Yeah, I think one of the frustrations about customers own merchandise, COM I call it COM.

RossKote (Kim Scott): Like the incident we had earlier this year, where we had a difficulty, it needed a tech rep for for the powder supplier, because we had problems with the application. Is I don’t think we will ever do that again. I get that, they bought their own, special, transparent, or illusion colored from XYZ company or whatever.

RossKote (Kim Scott): I appreciate that. That’s good for you. But I don’t knowhow old you’ve been sitting on that powder. I don’t know where you bought it from. You could have bought it on eBay from a second hand seller, a third hand seller. There’s just too many variables and I just kinda had to put it into it because there’s just too many pitfalls with that, so you pretty much have to buy powder from us.

Jase Kaser: Yeah we don’t let anybody use their own. Cause just like what you said, you don’t know how long it’s been sitting there. And usually they don’t have the data sheets with us and we try to have an SDS for everything on file just in case. And yeah, we usually don’t let people bring in their own patterns because a lot of the times, even if it’s we had one not too long ago, they brought in a really low gloss black and that’s the one they wanted. And I was like, oh, we just, we don’t spray other people’s powders.We just, we use our own, we have our own flat black, it’s going to match just saying oh, I just really want you to use ours. And I understand it looks like it’s the exact same color. So you think we might as well just use yours, but it could spray out totally differently.

Jase Kaser: For some reason it might not like, pretreatment we put underneath it. And we just know that our black blacks that hold it up here. So it is the same color. We know how we need a process, ours, what don’t fix this. We need to put it on. And what spray settings maybe. We can just give you a better product if we use what we know as long as it, and if it’s going to look the same, we’d rather just use ours.

Jase Kaser: And that’s how we try to.

RossKote (Kim Scott): Yeah, you get used to it, it’s consistency, you know how to, it’s. Yeah. You just know what you can stand behind. And I don’t know what it is about like these celebrities on Maui. I don’t know. It just seemed like all the incidents has. We have, we have this thing, we just did some stuff for Mick Fleetwood, from Fleetwood Mac.

RossKote (Kim Scott): Yes he’s retired here. He owns a restaurant. Very good restaurant. Actually. It’s very popular here in Lahaina and he wanted these lights, sconces for his garden, and he ordered them from the mainland and they were powder-coated very well-made I guess they make their own light sconces, and then they powder coat them as well.

RossKote (Kim Scott): But he, so he got them done, but he, for whatever reason, they didn’t that’s right. He thought he could just order whatever color he wanted. And when we went to match the stock on this and call the lighting company to say, what color are you using? We found ourselves into a bit of a pickle because the sample that was sent from the lighting company, they use a box heater.

RossKote (Kim Scott): And instead of the, a hopper, and because this powder had a metallic flake in it, guess what all the metallic wait floated to the bottom.And so when you sprayed, when they sprayed the color, you didn’t see the metallic end. He liked that because it was less, it was more. But then when we got the same exact color from the same exact supplier and we applied it, we use it, we use the hopper, which kind of keeps the metallic floating and it came outlooking different than, so then he didn’t like that and we’re like what do you want us to do?

RossKote (Kim Scott): We just literally ordered the same exact thing that these people are doing, so it was strange. That was a new one for us, new pitfall in powder coating.

Jase Kaser: Yeah, metallics are always challenging.

RossKote (Kim Scott): Yeah. It’s been great talking to you. Thanks for joining us today. So how can coaters get ahold of you?

RossKote (Kim Scott): We talked about your blog, but would you like to throwout maybe an email or a website?

[/et_pb_text][et_pb_text _builder_version=”4.17.4″ _module_preset=”default” global_colors_info=”{}”]Jase Kaser: Our website is Kaser, K-A-S-E-R blasting.com. And then on all the social media pages, Facebook Twitter and Instagram, the search Kaser blasting and coatings will come up. And then on LinkedIn, we have a Kaser blasting and coatings, but most of it’s posted on my personal LinkedIn, Jase Kaser, K-A-S-E-R.

Jase Kaser: So you can find us there. I won’t list off my email, but I think it’s on our website somewhere. If you have a question, feel free to give us a call.We’ll try to help if you can’t you can’t figure it out from all the content that we have out there. Definitely call us.

RossKote (Kim Scott): Again, definitely head over to the Kaser website and find that blog.

RossKote (Kim Scott): I found it refreshing. I found it insightful. I found it educational for sure. And I appreciate you coming out on the show today very much and taking the time to talk with us and get to know you.

Jase Kaser: Yeah. It was nice to get to know you too. I really appreciate you have on the phone here, we’d been wanting to do some more podcast stuff we haven’t, and this is the first oneI’ve actually been on.

Jase Kaser: But we’ve been talking about it a lot, so we’re happy when you emailed us and thank you. It was, it’s an interesting to learn about the challenges that you have in Hawaii that I would never think of because when you know, just locationally, there’s a lot of differences. So it was interesting.

RossKote (Kim Scott): All right. We’d like to thank our supportive followers and fellow powder coders out there. I hope you’ve learned something new about your powder coating business. Please comment, share, follow, and like the podcast. And if you have a topic you’d like to discuss, email us at info@mauipowderworks.com. Have a great day.

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

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Filed Under: All Posts, Podcast Tagged With: coatings, custom coaters, exterior finish, finishing, how powder coating works, Life hacks, manufacturing, powder coating, re powder coating, refinishing, restoration, steps to powder coating, troubleshooting powder coating

Interview with Martin Pageau of Greensolv

October 12, 2020 by pcnearme

[et_pb_section fb_built=”1″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]Learn how Greensolv helps stay on the leading edge of green tech, reduce burns & yes contrary to what you’ve heard…save money! 

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In this episode, we introduce you to Martin Pageau, President of Greensolv a closed metal paint stripper system. It takes drive, determination & commitment to be at the forefront of bringing green to the restoration industry. This guest is out to change your mind.

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Interview with Martin Pageau of Greensolv

Greensolv Brochure

RossKote(Kim):Welcome to episode seven. I’m your host Kim Scott. You are listening to the powder coder podcast where we interview influencers in the industry and cover trending topics. So powder coaters can effectively learn and grow their business today. It’s all about saving time and restoration that starts with stripping. There are a few products out there that can do that today and we have one of them right now. I’d like to introduce Martin Pageau from Greensolv. Welcome to the show Martin.

 

Martin Pageau: Well, thank you Kim. Hi, everyone.

 

RossKote(Kim):How long have you been working for green solve?

greensolv, martin pageau, strip metal fast, green business, powder coater podcast, rosskote podcast, podcast, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads
Martin Pageau, President of Greensolv

Martin Pageau: Almost 20 years. We started the company in 2002. My father was the founder. I was there with him. So almost 20 years.

 

RossKote(Kim):And is that Daniel Peju has Joe

 

Martin Pageau: Yeah.

 

RossKote(Kim):sorry.

 

Martin Pageau: That’s correct. It was an entrepreneur all his life.

 

RossKote(Kim):and you guys are out of and you guys are out of Montreal East Coast.

 

Martin Pageau: Exactly Montreal and Canada were about six hours driving distance from New York City straight up north.

 

RossKote(Kim):Wow, okay. So what’s the story behind Green Salt I says on your website that it was a gel paint remover. You used it for a Japanese client. Can you give us a really brief story behind that?

 

Martin Pageau: Yes, this company is based out of Osaka in Japan. There’s still our customers 25 years down the road. They wanted the replacement the paint Cooper with no metal and chloride or dark little methane and we worked on that for a year or two and then we’ve been selling them a non. Well less toxic paint stripper for all these years.

 

RossKote(Kim):That’s awesome. So it says on your website that you or in your story your about page. It says that you offer a closed metal paint system stripper system. What exactly does a closed metal paint stripper system mean?

 

Martin Pageau: Well, that’s a long-term goal. I would like to have no contamination or no no evaporation in the atmosphere. We’d like to recycle the water that they use for wrenching parts. So we’d like to have a closed system, you know and be able to recuperate even the paint stripper itself. And so that that would be a zero contamination going out of the system. That is our objective long-term though because we’re almost there but not quite.

 

RossKote(Kim):Right, but hey, you’re in that direction and that’s so important which leads me to your core values because I really I really get and stand behind what you’re doing. It’s good for the planet. It’s good for people. But yeah, you know, we’ve got this problem. We want to save. Things that we like right, we want to restore them. We want to be able to bring them back to life and you know, we we’ve got to strike a balance and stuff like that. So what can you say about your core values? What out of all of them you have five listed here: protect the environment, be a valuable partner, promote Excellence always innovate, generate wealth for employees, customers and Community out of all of those which one is the most important to you.

 

Martin Pageau: Well, that’s a very difficult one. I think they’re all very important. We like to protect the environment. We like to be a good partner. Also, we like to help our customers strip more parts and be greener. We’d like to reduce our carbon footprint. Like I said and also create some wealth for for everybody for our employees but also for our customers for just about everyone so that’s that’s a real tough one, but protect

 

RossKote(Kim):Yeah.

 

Martin Pageau: the environment might be one of them

 

RossKote(Kim):I think so because when you when you choose that one, it’s like it all the

 

Martin Pageau: might be the most important.

 

RossKote(Kim):others kind of fall in line. You know, it just seems like That’s kind of where we’re all kind of headed. And you know, we do have chemicals out there for a reason because they do good jobs for us and when we need them to and so it’s important. It’s part of the basis of life, right?

 

Martin Pageau: Yeah.

 

RossKote(Kim):And so primarily I guess a lot of you know, because I’m speaking on behalf of the custom coaters. you know, our primary interest is stripping rims, car rims and stuff like that and Before we get into how long it takes to strip a wheel with your product and how much does it cost to do that? Before we do that you have that you are the world’s most efficient and profitable paint system stripping system. What does that mean? I mean like how does a small custom coder? I guess just kind of do that. I mean, how do we strike that balance between being efficient and profitable but yes stripping.

 

Martin Pageau: Yes, that is a ball claim. I have to admit but what we’re trying to do is actually to provide a very efficient product that is predictable and reliable. So you want to have always the same strip time, it might vary a little bit. But you know if it takes an hour or two hours to strip a rim, it’s it takes two hours now and in six months and in 12 months with the kind of the same solution, and also what we want to be doing is to reduce the cost for our customers. So if you can strip a rim for two dollars and you know, it’s reliable, you know, it’s going to be there so you can price accordingly to your customer and it makes you feel you know safe when you make sure your prices and also which your business because if you have a chemical that varies and you don’t know if it’s going to strip in one hour or 12 hours or 24 or not at all, then it could be a problem. You know, you promised something to your customers and you want to be good to that. You want to meet your requirements. So yeah, we try to have something reliable and predictable.

 

RossKote(Kim):Yeah, you know and I think I you know in our system here in our small shop, you know Ross only leads. he’s the only one that does this dripping whether we’re buying it off the shelf or ordering it or you know, like any kind of stripping that gets done is done by him the owner because we’re so worried about passing that, you know, allowing our employees to take that risk on our behalf for our customer and that is That I know we never felt really comfortable having our you know, so we always tasked them to do other things in the shop, but it’s a it’s taking a toll on my husband. In his health and well-being. So I think this is definitely a product that we would be you know that I would say most custom coaters. and their wives or girlfriends would probably want their husbands to want right, but, you know when looking into the cost of your product It can get kind of pricey at least on the onset. Do you want to talk about like How I know you have a cost calculator on your website, and I’ve used it. And it’s certainly is interesting to know how you know, you can see how it can reduce labor and increase productivity. But how does the cost? How do you how do you justify the cost? I guess because we looked into it for ourselves and it was really expensive.

 

Martin Pageau: Indeed the capital investment is pretty steep. If you want just a tank and the chemical you might be looking at $15,000 or something. But then the advantages are no labor. And once you have it, it’s really the lowest using cost you can ever get with one drum of chemical which is 55 gallons. We can strip 1,000 Wheels the equivalent with the nasty metal and chloride that burns your skin right on contact and also it’s very nasty and it’s banned by EPA for releasing in the air releasing in the water. So this product the competitor it’s 100 Wheels but 55 gallons. So you strip 10 times more with our chemicals that are three or four times less toxic than the other guys. Then you use 10 times less. So therefore the carbon footprint or the the toxicity to the environment is 10 times less plus also it’s the chemicals that we use are a lot greener. A lot of our customers once they they overcome that capital investment. You tell us that the tank is the employee of the month. You’re right because nobody wants to be stripping it’s too dangerous. You get one drop on your skin and you’re burnt for life. This is not the case with ours. It’s very safe and you got no everyone. Labor, it’s probably not the will 30 seconds to drop it in. Take it out and rinse it and there you go. There will strip. You don’t have any scratching no or no scrubbing. So that’s that’s all we can justify it because once you have it, it makes you make money because you can do 10 times more one small tank the $15,000 capital investment will strip for you up to four or five sets a day and you can even leave the wheels overnight. So therefore you save a lot of money and you can do more. You compare with the price of one employee per year. It’s a lot cheaper.
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[/et_pb_text][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]RossKote(Kim):I think that’s a very very valid point when you’re talking about when you add in that employee. Into the equation I would say, you know, if you are at the if you’re a custom coder and you’re at that level of where you have like at least one two, maybe three employees and stuff to keep them busy. I mean that that can Make the difference in time and maybe replace. I don’t know. I don’t want to say replace an employee, but maybe scale you faster if you can, you know plan that out right in your in your strategic planning. I did see on the was watching the YouTube video that you have. And I like so when you put it in there, that’s kind of get more into the nuts and bolts of the system. So you put these you put rims in you’ve got them. Are they all happening to be the same size or can they be multiple sizes?

 

Martin Pageau: Or they can be multiple sizes. Obviously. If you have a four wheel tank, normally you’ll be your your strip four similar Wheels, but the tank that we that we sell they’re up to 26 inches and with so you can do up to 24 inches rims, but you can turn them around if you

 

RossKote(Kim):I see. Yeah.

 

Martin Pageau: if you see some 26 or 30 inch rims,

 

RossKote(Kim):and in that video on the YouTube

 

Martin Pageau: you can obviously turn them around

 

RossKote(Kim):video are these like painted rims

 

Martin Pageau: and do two at a time and it doesn’t happen most of the time. Yeah, so

 

RossKote(Kim):like or they it wasn’t it didn’t say in the video. So I’m just asking are these Already previously powder coated or are they paint painted rims?

 

Martin Pageau: All the rims and well, we’re very lucky. The video comes from wheeler finisher that we have here in Montreal. They do anywhere between 100 and 200 Wheels a day that this trip they have three strip tanks and it’s all OEM Coatings. It’s very rare that they have a wheel that was powder coated. So it’s always the original finish from the the manufacturer and yeah, they take between 90 minutes per batch this trip and they do usually 16 wheels at a time. They want to do 150 Wheels. That’s they need to be very productive and the Coster will is

 

RossKote(Kim):right

 

Martin Pageau: very low it’s about two and a half three bucks. And when you think about it three dollars is about what seven minutes labor and how long does it take if you strip a wheel by hand probably 15-20 minutes and you’re probably used to 20 dollars of paint stripper.

 

RossKote(Kim):Right exact. Hope more than that sometimes so yeah, that’s I guess that’s kind of maybe where? Most of the custom coaters are could be either dealing with a previously powder coated Rim how well does that does your product work on the on a powder coated Rim? Not necessarily a painted Rim. Do you know?

 

Martin Pageau: Oh, yes part according is probably one of the easiest according to be removed. It takes 60 minutes 40 minutes that the strip about recorded around what it could take if you have a BMW with the original finish, it’s usually three codes the base code. Well, you get the primer the base don’t and the clear on top those can take up to 90 minutes the strip so usually yeah part of coding and then when we have coupons that we do our test on in the lab particulating is usually the easiest so it strips Eco product coding any type of liquid paint would they be polyurethane epoxies? just about every cool thing that we

 

RossKote(Kim):Yeah.

 

Martin Pageau: know of and even the PVD the new one that they put on the OEM wheels such as the F-150 that takes longer.

 

RossKote(Kim):Wow.

 

Martin Pageau: It’s probably like three four hours,

 

RossKote(Kim):Yeah, okay.

 

Martin Pageau: right?

 

RossKote(Kim):Yeah. Okay, because I know you couldn’t do

 

Martin Pageau: But it’s strips. Well you leave them overnight.

 

RossKote(Kim):that with like a traditional chemical stripper. I mean you get you know, I don’t know if you you did

 

Martin Pageau: right

 

RossKote(Kim):that overnight. You would probably wake up to and open up the thing and there wouldn’t be anything in there. I’d be gone.

 

Martin Pageau: the Yes indeed. The will would disappear.

 

RossKote(Kim):right All right. Well, so let’s talk about your customer. Let’s kind of backtrack a little bit and go into who is your ideal customer. I know your advertising to like the Aerospace industry and stuff like that. But before we started the podcast you were talking about, you know your custom coder Market. Can you describe who that is? Who is your customer? How big are they? What kind of guys are calling you for this product?

 

Martin Pageau: Our our customers mainly 90% or 95% of our customers right now are either custom quarters or a little bit finishers and the size of the business will vary we have a lot of guys that are it’s a one-man show and some the biggest shops that we sell to are probably 30 40 employees. So it’s usually a small business and they’re located probably 60% of our businesses in America in 42 States even in Hawaii actually and we got Canada, maybe 40% or 35% you sell a bit to Japan and France and England so but yeah, normally it’s the custom quarters that they want to strip and repaint wheels or valve covers or brake pads or bicycle motorcycle frames the usual stuff or even garden chairs. people chairs but all metal Parts, obviously, so this trip the good custom quarters this trip and then the sand blasts for five minutes with a brush blast just to give it a nice profile and after that the particle so and it helps them so much because this is reliable when you get some Wheels coming in you just throw them in the tank and there’s trip within a

 

RossKote(Kim):right, so

 

Martin Pageau: couple hours so you can start working

 

RossKote(Kim):So do you offer some kind of?

 

Martin Pageau: on them and there’s no labor again.

 

RossKote(Kim):Financing or how does you know like do we have to come up with our own financing for this or how do you usually set up your clients when they’re ready to purchase?

 

Martin Pageau: I would try to help our customers anywhere we can and this is one of their methods that we got is the payment plan. The most popular one is probably the eight month payment plan. So we ask for 20% down 20% before we ship which is five or six weeks later because we offer three things we offer the chemicals: the Stripping System including the tank the rinse table, the whole system and also the third thing that we offer is a technical service. So we go see our customers every three or four months the grab a sample and analyze it so you always maintain good efficiency and you never dump your stripper. But to get back to the payment plan. Yeah, we got an eight month payment plan over say 20% 20% and six months of 10% or we get also what we call the paper wheel. It’s over 36 months. So you get a flat fee that includes all the chemicals for the three years and includes also the system and then you hone it after 36 months.

 

RossKote(Kim):And so do you fly out to Hawaii and test my system?

 

Martin Pageau: I’d love to actually never been to Hawaii. I loved it.

 

RossKote(Kim):Allowing me fun. I think we could maybe go on an adventure when we come to Hawaii, too. You might have to take some extra time to test all those chemicals when you’re here.

 

Martin Pageau: Yes, we actually fly quite a bit to Japan once a year, so it would be on the way.

 

RossKote(Kim):Oh you do? Okay. Yeah, okay. So let me look back on some of the questions. I  sent it out to our Group Forum here on Facebook and one guy asked could you make the tank longer? I guess the tank he has is 44 inches and is six inches too short.

 

Martin Pageau: hmm

 

RossKote(Kim):For a full set of four-wheel tank. Do you know what he’s talking about there?

 

Martin Pageau: Yes. Yes, we’ve been making thanks for maybe five six years. And at first the tanks were 44 inches long by 24 inches wide and had years going by will be getting bigger and bigger every year. So we had twice we had extended the tank the four wheel thing I’m talking about. So now it’s 48 by 26. So yes indeed. We make him bigger. We also have the six wheel take which is 72 inches long and that is very good. If you want to do a bumper or motorcycle frame or any kind of long parts, that’s especially good for product quarters or custom quarters.

 

RossKote(Kim):Yeah, it sounds like it because you know, we have such a variety of parts and pieces and stuff. It seemed like that would be the one to get. And the other guy asked this is he was wanting to know could you make them more affordable? He was a bit shocked because the pricing when he asked was in Canadian dollars, I guess. So is there a plan to make this more aside from your payment program? Is there an opportunity for you guys to make them? Cheaper in the end or your to lower your cost so you can pass it on to the customer.

 

Martin Pageau: We’re trying to and that’s where we’ve been doing for the last year’s but also we have a nice control box. The tanks are UL certified which means it’s up to the electrical code of America and also Canada and now Europe those things are a bit costly and most tanks when we can start looking at them on the web. They’re pretty often that are competitors are like two or three times the price sometimes we try to and that’s all we Mass Market them or we Mass produce them up to maybe 50 60 tanks a year. So I think the price is already pretty good. I know it looks pretty expensive. But there’s a lot of Technology. They’re very well insulated. They get a nice counterweight. They’re like workhorses.

 

RossKote(Kim):right, and I think like he said

 

Martin Pageau: so

 

RossKote(Kim):you’re saving money because you know, it’s that employee exchange, right, you know, so either you you can put your money into this machine that can replace your employee who would be in charge of stripping or you yeah,

 

Martin Pageau: exactly

 

RossKote(Kim):exactly. So that makes sense to me. So if someone had an older tank and wanted to upgrade to the larger tanks, is that possible or would they have to be like buying the whole system all over again?

 

Martin Pageau: We’re trying to get a very great exchange system for that. Normally we give the face value of the thing that was even if it was paid like through two three four years ago. We like to exchange tanks because they’re better built. Now we keep on, you know, making them stronger and better and also wider and longer. So yeah, we kind of try to give our customers face value what they paid a factory years ago against the new tank. So the new tank might be a bit more expensive but still it’s pretty good and also that’s the same thing. We do say something and we like to see our customers grow. So we sell them a four wheel tank and eventually two or three years later. They want a six wheel tank or an eight wheel tank and then we can trade it against the old tank face value again.

 

RossKote(Kim):You know, this is such valuable information and I know you can only put so much on a website. I mean, I really like your website. It’s very clean. It’s very simple. It’s very easy to read and it gets to the point. But I’m so glad that I’m having you on the show because it’s answering a lot of these details that may be inhibiting some powder coaters to reach out to you to get more information. You know what I mean? And it’s been good having you answered some of these ahead of time to kind of peak the interest of custom coaters that you know could be on the fence of you know, maybe buying a trying to decide what to buy if they’re gonna go with a traditional chemicals stripper system or yours. So okay. I want to ask you another question I wanted to ask you and that is I can’t find my notes. Let’s talk about the processor, the chemical process right in itself. How does it work? Could you just I’d like to know more about how it works because I know it’s heated and in and it’s got so bad. How does it start as a chemical and then it’s safe when it comes out you can Not burn yourself.

 

Martin Pageau: Well, we use the way that we came up with that chemistry. Is that normally the cold paint stripper? That’s what we call it. That’s the dichloromethane. That’s the one that burns your skin right on contact and pretty much every paint stripper available out there or most of them although they’re getting banned slowly. They have this molecule, the bacterial methane. This is called so you can use it at a real temperature. So in order there’s no chemical that is as good in terms of paint stripping. So the only way we could do that is by heating the solution to 80 or to 18. I Tour 80 Celsius and that’s how every 10 degrees or every 20 degrees you double the efficiency. So it’s exponential. It’s two four eight 16. And that’s how we can come up with a very efficient solution that is more efficient now than that lower methane, but we’re comparing it 180 versus room temperature. So that’s the first part now the chemistry itself we can rejuvenate it and that’s why we go to see our customers. We try to go see them at least three times a year depending where they’re located but to grab a sample bring it back to the lab and then we can analyze it and we tell our customers. Okay, you can fix your chemistry this way and we have 200 chemicals that are additive and that can bring the efficiency back to 90% So that’s all that’s why we’re saying that the chemistry is very very reliable and predictable in terms of stripping time. The third thing is that we need to clean. Of course the chemical will get saturated with paint because the paint doesn’t go anywhere it stays in the tank So eventually it’s too dense and that’s one of the tests that we can tell our customers when it’s time to clean. But normally if you do say 20 Wheels a day for a four wheel tank you like to clean every month and a half it takes about two hours. What you do is you let your tank cool down, you let the paint settle at the bottom you pump out the chemical and then there 15 or 20 gallons that you have at the bottom of paint. It’s a very fine particle. It’s like clay. It’s a microscopic particle, but because if they the paint is really disintegrated and that’s why it trips too well because it goes into the nukes and crannies and even the places where it’s engraver and boss it’s trips welding those in those Corners. So you remove the liquid and then you shovel out the sludge and you put the liquid back in and you top off the new material. So if you remove 15 gallons of sludge, you have 15 gallons of new paint stripper. So, otherwise you never dumped your chemicals you always reusing.

 

RossKote(Kim):Right, you’re just adding to it. And so you pretty much leave it to the coder to manage it himself date on a monthly level and they’re just adding and taking out sludge and then in between that you’ll come out or you’ll test the sample for them and then tell them what they need to add in or how much to add in.

 

Martin Pageau: Exactly.

 

RossKote(Kim):Okay.
[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]Martin Pageau: That’s like a blood test. It tells you how much you’ve been taking care of your solution.

 

RossKote(Kim):right, so you

 

Martin Pageau: And there’s some good and some some good systems and some that are not as good. Let’s put it this way.

 

RossKote(Kim):right. I mean it’s it’s so I guess if you’re gonna buy your system, you have to be committed to maintaining it. Otherwise, it may not strip as well as you need it to.

 

Martin Pageau: hmm Indeed. That’s a key cleaning. Your solution is probably one of the most important things. It keeps the efficiency High just removing. This sludge is if you think about having 20% paint and you’re stripping the solution all you probably lose 20% efficiency because it takes the space of good good chemicals. So that’s why you need to remove that paint.

 

RossKote(Kim):so if you have this system and then

 

Martin Pageau: That’s a standard paint and the chemical once in a while.

 

RossKote(Kim):you know say you’ve done X number of Wheels over the month. Will it start to not strip as well? Is that how you know

 

Martin Pageau: Well, if you buy a four-wheel tank again the example, then you do four sets a day after three months. Probably you’ll see some some the efficiency go down quite a bit slowly

 

RossKote(Kim):right

 

Martin Pageau: slowly, but gradually what you want to do is after two months and three months again, you settle down the paint by turning up the tank for 48 hours and then you shovel this ledge out empty the tank. And as soon as you put some new chemical and you remove the sludge the efficiency will shoot right back to 90% of its original oil was when you got it.

 

RossKote(Kim):Okay. So one of the metals that is limited with the substrates that you can put into the Into this system. I mean I would imagine alloy is okay aluminum. D what if you have something that’s like really rusty or

 

Martin Pageau: Well, unlike the dichloromethane or the cold strippers you can put a lot more. The metals and you can use you can strip magnesium. You can strip. So the fancy wheels from Ferrari or even I think Harley-Davidson, that’s some magnesium Wheels. I get the question at least probably once a month. Can I put my magnesium Wheels in there? Yes, they’re very expensive first. So you don’t want to scrap them and you can put stainless steel cast iron any type of aluminum magnesium titanium, even some plastic a little bit. It’s to hit the Miss with plastics.

 

RossKote(Kim):Yeah.

 

Martin Pageau: It’s plastic is like paint.

 

RossKote(Kim):Right. It probably would depend on its chemical composition.

 

Martin Pageau: Yes, exactly.

 

RossKote(Kim):Yeah.

 

Martin Pageau: But I get a lot of customers that shook their plugs into in the solution.

 

RossKote(Kim):Okay, okay.

 

Martin Pageau: and the hooks

 

RossKote(Kim):Um well Yeah, there’s never ending there. But a lot of the same, I mean in terms of Maintenance, it’s a lot of the same stuff that the traditional chemical stripper tanks, you know, you still have to you still have to you don’t necessarily have to drain it. But you do have to take out that sludge or it will not be as it fills up and you have to you know, you do have some maintenance there with that tank system.

 

Martin Pageau: yes.

 

RossKote(Kim):So pretty similar in terms of that. Wow. This has been so enlightening. I guess such an enlightening. I learned so much more than I thought I ever would with this interview. I mean I kind of know about the regular I can never say this word methane or whatever system. That’s what I’ve mostly utilized or been around. But I’ve I really am a kind of intrigue Now by your product and I hope our listeners are too because I’m gonna put all the links in this interview like your YouTube video a link to your website and stuff because I think people need to start maybe looking into that because let’s face it. The world is trying to well, they’re regulated. It’s becoming more regulated in terms of nasty chemical usage. You’re trying the industry’s trying to go more green. What is the future of your product? I mean, what’s the what’s the what do you see happening in the future in terms of chemical stripping?

 

Martin Pageau: would like to do again is close that Loop so Reduce our carbon footprint carbon footprinting means the damage we do or to the environment or the what we leave behind, you know, whatever it is rents water or solvents going into the atmosphere. So with we’d like to do is capture everything again and make it more efficient and more and by one of our our current purpose actually is achieving more with less and that’s what we want to do is do more help you strip more for less less pollution less money. And then reduce the cost of stripping we already take it down from dichloromethane. We evaluated. It’s probably $4 per wheel of chemicals with the cold strippers with ours. It’s probably $2 a wheel or maybe 250 sometimes but so yeah, that’s what we want to achieve. It’s just more efficient greener. So that’s what we try to push and we do a lot of R&D. I was in the lab this morning trying to get the new version which is even Greener. We call it the California friendly formulation. So that’s one step further than or the actual paint stripper that we get now and it’s being tested for the last two or three years already.

 

RossKote(Kim):Yeah, and I think that that research and development part is key because you’re pushing the industry forward with your company. Whereas some of the more traditional older companies that are just selling chemicals. I mean, it seems like their days are going to be numbered. Maybe I don’t know, you know it just with regulation coming down and green earth EPA standards changing all the time getting more strict either by state or by nation. And I think that I think that you guys are definitely on to the Future and that’s something that all coaters. Need to understand in terms of moving and pushing their business forward, you know, despite Maybe. We’re you know, some of the logistics that are happening in supplies and materials for their business. right now with changes in getting products and materials and pigments here to America. It’s nice to know that there is a guy in Canada that’s providing this kind of a system to keep our businesses running. And now you do have a blog post on there that said that you are making things in America now, is that what’s up with that?

 

Martin Pageau: Oh, yeah, that’s right. Well, we try to be a valuable partner. We’ll try to reduce the carbon footprint and that means also reducing the freight. I mean the distance that our drums are going so if we ship from Montreal Canada to California, that’s a long way to ship one drum. So yes, we started blending. It’s a tall blender out of Pennsylvania near Philadelphia and that’s been since March. So every all of our us cells now are made in America by a Pennsylvania company and they’re shipping straight from there to all of the US eventually maybe would like to have a hub also on the west coast maybe in Texas, you know, so in order to reduce or the footprints so less gas that’s being used and we’re trying to one thing that we like to do as a team here is to look at all the regulations from Be for water for air and try to respect them and also be one step ahead in the development that we do just to make sure that our customers are. You know, they’re well served. They can. They can ask us any questions about the regulations. We know them all and if we don’t we’ll look we’ll look them up to make sure that they comply.

 

RossKote(Kim):Well, I think that leads back to your core values about how you’re standing to help your customers and move the industry forward. And I and I it sounds like what you’re saying is what you’re doing, which I like.

 

Martin Pageau: You know, we’re trying as hard as we can.

 

RossKote(Kim):Yeah.

 

Martin Pageau: because one thing is if our customers are happy, we’re happy and if they’re

 

RossKote(Kim):right

 

Martin Pageau: not then we’ll work hard to make a match.

 

RossKote(Kim):Well, I mean everybody could use that

 

Martin Pageau: is that

 

RossKote(Kim):on their side, right? I mean, we’re just there’s a lot of small businesses out there that need the help of others to move them forward or grow their business.

 

Martin Pageau: yes, and if we can there’s nothing more pleasant than seeing an entrepreneur that starts a company and then I get one guy, our first customer in America from Maine Portland. He started in his in-laws garage and he was by himself with one employee and now they’re 12 employees five six years later the can’t be happier and we sold them the first tank. We changed it against a bigger tank and he’s doing more and more Wheels now, he’s up to 60 Wheels a day three vans. So it’s very happy to see our customers succeeding and if we can help them. even better

 

RossKote(Kim):Oh, that’s awesome. I think that’s a great way to end. I mean, it’s nice to know that you know, you’ve got our back if we’re gonna purchase a product from you. That you’re gonna be there along the way to help us maintain it and keep it running so that we can keep our businesses running. So let’s what’s your where can you be found? Why don’t you tell us your website? So the listeners who don’t have the video can be can know where to go on the web. And then also what’s your social media handles and stuff email phone?

 

Martin Pageau: Okay, my well our website is greensolv.com. And we get a platform on Instagram very popular. It’s green solved on this core link and we get we’re also on Facebook under my name Martin Pageau on LinkedIn as well and finally My email is mailto:mp8geau@greentsolv.com  You can write to me anytime. I answer everybody and make a point to that.

 

RossKote(Kim):And it’s greensolv with no e on the end s-o-l-v.

 

Martin Pageau: Yeah, yes V like Victor. You’re right with no E at the end. So green solving or that’s what we’re trying to do.

 

RossKote(Kim):Right, right. Awesome. Well, thank you for joining us on the program today. I appreciate it, and I hope I hope you have. I hope you may get some calls. You’ve certainly enlightened me again, and I’m gonna tell my husband all about this system. So, thank you.

 

Martin Pageau: Thank you man, Scott for having me today. It was a real pleasure to talk to you.

 

RossKote(Kim):All right. Thanks Martin. That was great.

 

Martin Pageau: All right. Have a great day. Aloha.
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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

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Filed Under: All Posts, Podcast Tagged With: chemical strippers, coatings, green business, greensolv, how much does it cost to powder coat rims, how powder coating works, manufacturing, martin pageau, metal coatings, metal paint stripping, metal restoration process, performance finishes, podcast, powder coater podcast, powder coating, prepping metal, prepping wheels for powder coating, process, re powder coating, restoration, rims, rosskote, rosskote podcast, shortcuts, steps to powder coating, strip metal fast, troubleshooting powder coating

Home Building 101: How To Conquer That Gate

July 30, 2020 by pcnearme

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Before ordering that new metal gate, fence or railing we’ll show you how to choose the right finish in 3 easy steps plus give you 5 key takeaways to follow when getting it painted or powder coated. 

There are lots of variables when considering finishes & applications on metal surfaces. Beyond styling, you should consider location, sun exposure, qualities of the metal substrate as well as the nature or performance of the powder itself. 

If you’re a project manager, homeowner, designer, or contractor we want you to conquer that gate!  Follow these steps the next time you’re planning a new fabricated metal project that needs painting.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Step 1: Choose the right color

As far as color matching samples, you may be surprised to learn that it’s best to start with powder color selections first. Why? Generally, there is less selection in powder colors vs liquid coatings. So if you’re trying to match something you found at Home Depot, Lowes, Benjamin Moore, Devoe, Sherwin Williams, or Valspar(Ace Hardware) you may find an exact match hard to find. A visual match, or close match, is generally the case more than not. [/et_pb_text][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Providing a formula code or paint chip to your powder applicator could help but color matching can be expensive. Sometimes, large minimum orders(made in 100s of pounds) are required from top listed manufacturers. In the end, you would have to order more powder than required even on a medium to large scale home project. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/03/RAL-industrial-colors-for-everyday-living.png” alt=”https://www.youtube.com/playlist?list=PL5VhoP4pNEX8dtOC2M-RliwNvTVO4vXjH” title_text=”RAL industrial colors for everyday living” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2020/07/kynar-gates.png” title_text=”kynar gates” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Powder by the Pound

Powders are ordered by the pound.  For ease in ordering colors are sold in 5, 10, or 50+ pound boxes to the industry. A few even sell per pound. Powder coaters will generally carry a line of in-stock colors like blacks, whites, silvers, bronzes and may have powder colors left over from other jobs to choose from. If your job is smaller in scale you may opt for the in-house inventory rather than the possible added cost of special ordering a color. 

 

For more on specific types and kinds of powder used in powder coating click here>>[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2019/11/ross-powder-coating.png” alt=”powder coating, maui powderworks, top shop” title_text=”ross powder coating” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Bespoke vs Line Coaters

Custom job costs vary depending on size and complexity. For example, a straight rail fence or gate would require less powder to coat than an and ornate one because of all the angles. Flat-panel doors and gates need even more because of the amount of material it takes to cover the surface evenly. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Presenting some type of hand-drawn or cad layout is most helpful when seeking a general estimate. You will find most custom coaters are batch coaters. Batch coating or coil coating just means they are doing your project in a giant oven, sizes vary on ovens. Knowing what size oven they have to start with will determine if they can do your project or not. Standard sizes are generally 6 to 8 feet high by 10, 12, 20, or 30 feet in length. 

 

Manufacturer Direct

If you are ordering directly from a pre-made gate manufacturer that powder coats its finishes then more than likely they are using a line system. These systems generate low-cost automation processes to stay competitive. The pieces are daisy-chained and then run through a series of corridors to complete the process. 

Even though automated, it’s still important to check with them on the exact application they are doing to ensure the most protection is given to the finish. Quality and process may vary. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/09/gates-and-railings-gallery-1.png” alt=”gates railings gallery images” title_text=”gates and railings gallery” url=”https://mauipowderworks.com/envira/gates-and-railings/” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

View the Gallery

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Step 2: Choose the right finish 

It is well known that powders perform better due to the application process which makes them more UV, chemical, and scratch-resistant. They also have low VOCs(solvent-free) which is better on humans and the environment. But that’s not all. Some powders can have ratings on them. 

Knowing a little more about these ratings can help you determine what to look for especially when referring to Step 1-choosing color. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Powders, Processes & Ratings

Although not certified, Maui Powder Works can apply most AAMA 2604 specified and ASA colors currently available in the finish coating industry.  Mid-level coatings like 2604 rated colors are ideal for fences, railings & gates because of durability against daily use like scratching and abrasion. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2018/07/aama-compliance.png” alt=”AAMA, aama compliance, aama compliant, 2604, 2603, 2605, ASA, ASA color, ASA colors, LEED, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac” title_text=”aama compliance” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

 

A Day In The Sun

The powders themselves have good color retention from sunlight exposure lasting at least 5yrs.  Powder compliant to meet industry standards is mostly made of polyester or resin-based(TGIC) polymers.   

Most super durable powders, like RALS or  TG Series 38 with TigerShield, have an S Florida rating of 3000hrs. This is industry talk for the time it takes for fading to start to occur. That doesn’t sound like much but that’s good! 

Read more about AAMA 2604 standards to see if this is right for you.  [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/06/man-gate.png” title_text=”man gate” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Kynar vs Powder Coating

There are even higher-rated powders and paints as in AAMA 2605 and 2606. Applicators with this certification can achieve this rating because the pre-treatment process is what guarantees the rating. A 2606 rating paint like Kynar, a PVDF based coating(plastic-based) coating offers extreme environmental exposure lasting 20+ years. These paints are set through spraying but can be cured in a conventional baked process, just like powders in powder coating. They are heavier in thickness in application. This thickness in composition aids in weathering resistance.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]So why powder coat if the process is so similar? Or rather why not use thermoplastics on everything? Without addressing things like mil thickness and re-forming qualities of plastics there are two main reasons to not choose Kynar or other thermoplastic coatings. 

 

The Cost of Longevity

One is the cost of longevity. As in, how long do you need this project to last? For example, if we’re talking metal roofing or building exteriors then I would say, yes, you would need it to last the longest because how often will you be replacing the item over time. Probably 30-50 years? 

But if your metal project is a railing or front gate then you may be changing design and style every 10-15 years then you may want to choose powder coating instead. In this case choice of colors and style win out. Powder coating becomes the best for durability and accessibility.

 

Susceptibility 

Secondly, no chemical resistance. Just like Superman has superhuman powers, except for when exposed to Kryptonite,  PVDF coatings(thermoplastics)are susceptible to solvents like M.E.K and even body oils. If the surface is going to be touched daily on things like latches, handles, and railings powder coating would be your better choice. Some powders even have anti-microbial qualities as well as wear resistance from most surface cleaners including acetone. 

 

Looking for even more reasons to like powder coatings?  Check out this post on the top six benefits to choose powder coating.

 

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Side note: If you find a 2605 rated color you like you can still use it but it would only be considered similar to a 2604 application because certain steps in the prep process are not conducted to meet the rating. 

 

 

A list of powder suppliers can be found on our company links page. >>>

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Step 3: Choose the right metal

If your design or pattern can be attained in any metal substrate then location should be your next highest priority. Outlying electrolysis from where the metal will be mounted or attached as well as using dissimilar metals can cause early decay and corrosion from the inside out. Consider your location to salt & water environments as well. Being close to the ocean or any water source, like excessive rain or lakes should be taken into account.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Use of Primers

Primers can add additional costs to finish coating but the use of them far outweighs in terms of durability & longevity. Each substrate uses a different formulation; so for steel, the primer consists of zinc, a rust inhibitor and aluminum primers have epoxy water barrier qualities. 

The downside is that in exceptional places like Hawaii or Florida it is susceptible to even faster erosion than because of the extreme climate conditions there(salt & UV). 

See more on that here. >>>

[/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2018/06/durable-copper.png” alt=”durable copper, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac” title_text=”durable copper” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Steel & Iron

Steel and other ferrous metals generally need more prep work like sandblasting before coating because it is prone to surface rust. All metals sweat but steel is more susceptible. The only way to inhibit the rust is to include the proper pre-treatment with some kind of rust inhibitor.  Although easier to work within the fabrication process than aluminum these metals are heavier. They are also much cheaper than aluminum, copper, or brass.

 

Aluminum & Alloys

Aluminum is an overall more expensive material but holds up better against surface decay especially near the ocean. The appeal to using this metal in new fabrications is you can go right to painting or powder coating which eliminates the cost of sandblasting steel. 

The downside to using aluminum is that because of its lightweight composition, it could easily be dented. Because of it’s softer metal quality it conducts electricity easily. And that’s not good. Aluminum doesn’t rust but it will corrode. It appears as a scaly powdery white(like Alka-seltzer)on the surface. To offset electrolysis, the use of sacrificial metals are advised. Be sure to consult a welder about this.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]Download this Infographic[/et_pb_text][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate-410×1024.png” alt=”5 key takeaways to conquer that gate, home building 101 Conquer that gate, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads,, podcast, rosskotes powder coater podcast” title_text=”5 Key Takeaways to conquer that gate” url=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate.pdf” align=”center” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

 

 

Other Considerations

 

Galvanized Steel

 

Because steel is susceptible to rust, galvanizing Is a pre-treatment process given to steel to prevent corrosion from occurring on the surface. Although there are varying grades of galvanized steel, most will appear bumpy after it is “dipped”. Most utilitarian, military or industrial buildings like hospitalizes, prisons, ships, and schools demand these types of coatings for obvious reasons. The typical interior home railing or residence gate does not require a need for such an extreme coating. It is best to consult your architect or contractor.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Warranties

Most coaters will offer a standard 1yr warranty however if the powder coating process is done correctly you can expect longevity well beyond the minimum. We’ve done many jobs here in the islands that are 5-7yrs or older and they still look great, such as oceanfront aluminum railings. You can expect at least a minimum of 3yrs to 10-20yrs if the variables are right and you plan on maintaining it. Copies of our warranty are available upon request. 

 

View customer testimonials here.>>>[/et_pb_text][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

5 Key Takeaways:

 

  1. Although color selection in powders is in the thousands, there has not been enough expansion to cover every brand of color available in the paint market. 

 

  1. No matter how exotic the paint or powder, if the pretreatment isn’t good, the coating will be poor. 

 

  1. Consider all components to new projects including, substrate types and use of dissimilar metals that expose you to early decay from electrolysis. 

 

  1. Location is important. Where your project ends up i.e. the quality of the environment should be discussed as well as its expected longevity. This will help your coater determine the best approach and cost of the project.

 

  1. For everyday fabrications, we recommend an AAMA 2604 finish which in simple terms is a primer coat specific to the metal with an outdoor-rated color coat that provides greater durability.

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts, Process & Dry Times Tagged With: architects, benefits of powder coating, brand, coatings, contracting, contractor, custom coaters, design, designers, exterior finish, fences, gallery, galvanized, galvanized steel, gates, gates and railings, hawaii business, home building, honolulu contractor, how powder coating works, manufacturing, maui contractor, metal coatings, metal project, performance finishes, powder coating, powder coating hawaii, powder colors, process, project manager, railings, re powder coating, restoration, restoring, specializing, steps to powder coating

Powder Coating Confidential: How to avoid problems with your powder coater

July 20, 2018 by pcnearme

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Troubleshooting is the most overlooked aspect of powder coating

Going over what your getting is important as much as what to go over when working with a powder coater. The most overlooked aspect of powder coating is knowing the level of restoration you’re going to get for that perfect powder coat finish.

When going to your local coater be sure to ask how they go about restoring your project.  Most quality custom coaters use a 5-stage restoration process to make sure your project gets done right. When you’re working on your prized or sentimental project it’s important to know that you’re getting it done right so be sure ask so you know what you’re getting into because restoration can be expensive and time-consuming.

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1. Stripping is a chemical process using a compound called methylene chloride which activates the paint to bubble up and pull away from the surface to be removed with an abrasive tool like steel brush, steel wool or paint scraper.  

2. Blasting through a pressure pot at a high psi(air pressure) and is next to help remove the excess paint left over from stripping and raise the metal surface to bond better to the new coating. There are few different kinds of media available which when combined with pressurized air become the ideal dry prep

3. Metal Prep Wash should be used especially when older metal or grimy parts are being done. There are (alkaline) salt remover solutions and acid-based solutions depending on the type of metal being powder coated. They help in removing extra fine debris and mil-scale rust or corrosion not seen by the naked eye.

4. Powder Coat & Curing is by where the metal is electrically charged to attract the powder particles then baked at temperatures not exceeding 500 degrees with specific time limits.  When the powder is cured it means that the powder has bonded together(flowed out) and fully harden when the metal cools

5. Inspection is the very last step to ensure that the finish is lacking cross-contamination and other surface issues like outgassing, peeling, and fish-eye which can be common issues in restoration. Be sure to go over your project with you powder coater at the time of pick up.

A final note: To help customers search for quality coatings there are powder coater member groups which custom coaters can be affiliated.  One of them is called the Powder Coating Institute (PCI). A hallmark of PCI is their Powder Coated Tough Mark. It is used by coaters and manufacturers to make consumers aware that their products are finished with this environmentally friendly process.

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PCI Gold -Since 2017
 

For a simple directory, search nationally by going to Powder Coating Near Me. Those needing powder coating services can search this directory for coaters in their area who are committed to providing a certain types of specialty.

 

 

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Click to Download
 

 

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2022©
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Perfect Patina in Paradise

April 27, 2018 by pcnearme

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Introducing Patina Powder Coat©

Innovation is happening rapidly in the powder coating industry, from powders reaching new heights in durability and longevity to custom coater creatives.  It’s an exciting time to be in this industry. With projected hi-growth into the second decade, you can expect powder coating to touch aspects of architecture, automotive and home goods like never before.  

So it is with great pleasure that Maui Powder Works, a local powder coater serving all-islands, introduces a new twist on achieving a realistic patina copper effect to metal in a non-traditional way. We call it a patina simulation with powder coating or a non-living patina versus a living finish or an induced effect.

Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, powder coating process, patina, patina effect, perfect patina in paradise, paradise, patina paradise
A heavily distressed patina effect to a resort side gate in Maui, Hawaii

Ross Scott, the owner of Maui Powder Works and his new line of distressed powder coating called Powder Effects© . He credits his outcome on working 15 years in furniture refinishing before getting into the metal coating business.

“Our patina effect is perfect from day one,” says Scott. “You no longer have to wait for aging to occur.”  Achieving a perfect architectural effect immediately without waiting for change over time is important to the resort and luxury home markets.  These high-end markets demand ready-made finishes but seek the quality of being environmentally friendly, meaning they are safe for people to be around. This appeal is an added bonus when most patina effects are created today using layers of harsh chemicals to encourage the same effect to metal.

There’s one more bonus…cost. Copper is a very expensive metal to use.  We can achieve a similar effect using gates and railings made out of cheaper substrates, like aluminum and steel.  It’s a win-win for the manufacturing and contracting market.  

The effect itself can be modified to the buyers’ specs. With this unique proprietary process, different effects can be created.  Similar to what you find in nature, the effect can range from simple distressing to heavily distressed, aged looks. Maui Powder Works can use different colors to create different effects, the sky’s the limit.

Read more on this about this location in a related article. 

 

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts, Media & Featured Projects, Powder Colors Tagged With: 4 step process, about maui powder works, about us, aged bronze powder coating, alloy, Anodized, anodized aluminum, architects, Auto, automobiles, brand, brass, bronze powder patina, Candy, care and maintenance, cleaning, coatings, contracting, copper, copper patina powder, copper patina powder coat, copper patina powder coat finishes, copper powder patina, cure, cure times, curing powder, custom, custom coater, custom coaters, customer service, design, designers, distressed powder coating, DIY, Dormant, downloads, effects with powder coating, exterior finish, FAQs, Fluorescent, free downloads, free pdfs, galvanized, galvanized steel, Hammertone, hawaii business, Hawaiian Islands, home garage, hospitality, hotel, how powder coating works, Illusions, Industrial RAL, innovative applications, interior finish, Life hacks, manufacturing, Matte, Maui, Maui Powder Works, metal, metal applications, metal coatings, metal prep, metal project, Metallic, military, motorcycles, My Mantra, News, paradise, patina, patina effect, patina finished powder coating, patina paradise, patina powder coat, patina powder coat finish, patina powder effect, PATINA SIMULATION WITH POWDER COATING, pdf, perfect patina in paradise, performance finishes, powder, Powder applications, powder coat colors, powder coat ovens, powder coat timing, powder coat types, powder coating, powder coating big island, powder coating effects, powder coating facts, powder coating FAQs, powder coating hawaii, powder coating innovation, powder coating kauai, powder coating near me, powder coating oahu, powder coating process, powder colors, powder effects, powder types, prepping metal, prepping rims, process, restoration, rim prep, rim prep 101, rims, Ross Scott, rosskote, rust patina powder coat, sandblasting, Satin, Shimmer, shortcuts, small business, specializing, stainless, stainless steel, Standard, steel, steps to powder coating, Stone, substrate, Super Mirror, Textures, top 10, top 10 powder coating facts, top ten, Translucent, translucent copper, troubleshooting powder coating, Veins, weathered copper, weathered copper finishes, what we stand for, Wheels

Top 10 facts about powder coating

March 6, 2018 by pcnearme

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How powder coating works

If you haven’t heard powder coating is a fast-growing industry.  More and more people are coming to custom powder coaters to get their everyday metal projects done. Here are the top 10 facts on the process of powder coating and the most frequently asked questions about it.

1. WHY POWDER COAT?  A powder coated finish offers superior scratch, impact and chemical resistance to metal, wood & even glass products.

2. WHAT ARE EVERYDAY USES?  Powder coating is used in automotive, industrial applications for personal, residential & commercial metal projects.

3. WHAT CAN BE POWDER COATED?  Everything from rims to railings, gate, furniture, lighting, fixtures, furnishings, venting, auto & mechanical parts – just to name a few.

4. WHICH METALS CAN BE COATED?  Aluminum, Galvanized Steel, Stainless & Steel Alloys and some solid Cast Metals. Provided it can hold an electrostatic charge.

5. WHAT POWDERS ARE BEST?  Although there are indoor powders, outdoor-rated powders like TGIC, Polyesters & Urethanes have the most functionality.

6. WHAT ARE FINISHES AVAILABLE?  Smooth, textured, hammer tone and veins-just to name a few. Smooth finishes come in Super Mirror, Semi-Gloss, Satin & Matte.

7. HOW IS IT APPLIED?  Through a process of electrolysis whereby the metal and powder is charged and then cured in an oven up to 400 degrees.[/et_pb_text][et_pb_text admin_label=”MPW Blog Form Mobile” _builder_version=”3.29.3″ global_module=”12659″ saved_tabs=”all”]
[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_3,2_3″ _builder_version=”3.29.3″][et_pb_column type=”1_3″ _builder_version=”3.29.3″][et_pb_divider show_divider=”off” _builder_version=”3.29.3″][/et_pb_divider][et_pb_text _builder_version=”3.29.3″]Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac

 

 

 

 

 

 

Top 10 Facts

 

 

 

 

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Get more even more specific answers on our FAQs page.

8. HOW LONG DOES IT TAKE TO CURE?  Not that long, depending on the size & weight it can take as little as 30min. What’s important is that the powder ‘flow out’ during the curing process.

9. HOW LONG WILL IT LAST?  Generally, metal coatings can last up to 10 years or longer depending on the environment, quality of coating & type of powder.

10. IS POWDER COATING SAFE?  Yes, in fact, because of the low VOCs.  When compared to liquid paint it is far safer for people & the environment.[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”18725″]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts, Process & Dry Times Tagged With: about maui powder works, about us, answers to powder coating, architects, Auto, automobiles, benefits of powder coating, brand, care and maintenance, cleaning, coatings, contracting, cure, curing powder, custom, custom coaters, customer service, design, designers, dirt bike powder coating, DIY, downloads, exterior finish, FAQs, free downloads, free pdfs, frequently asked questions, frequently asked questions on powder coating, hawaii business, Hawaiian Islands, home garage, hospitality, hotel, how long do powder coated rims last, how long does it take to powder coat, how much does it cost to powder coat rims, how powder coating works, how to powder coat rims, interior finish, Life hacks, manufacturing, Maui, Maui Powder Works, metal, metal coatings, metal prep, metal project, military, motorcycles, My Mantra, News, pdf, performance finishes, powder, powder coat ovens, powder coat rim, powder coat rims, powder coat rims near me, powder coat timing, powder coated rim, powder coated rims, powder coating, powder coating big island, powder coating facts, powder coating FAQs, powder coating hawaii, powder coating kauai, powder coating near me, powder coating oahu, powder coating rim, powder coating rims, powder coating rims hawaii, powder coating wheels near me, powder colors, prepping metal, prepping wheels for powder coating, process, re powder coating, restoration, rim prep, rim prep 101, rims, Ross Scott, rosskote, sandblasting, shortcuts, specializing, steps to powder coating, top 10, top 10 facts about powder coating, top 10 powder coating facts, top faqs about powder coating, top ten, troubleshooting powder coating, what we stand for, wheel refinishing near me, Wheels

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