Hawaiian Islands Archives

Maui Meets The Sun

July 13, 2019 by pcnearme

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DKIST Solar Telescope Aperture
Haleakala, Maui

In honor of total solar eclipse over Argentina and Chile on July 2, 2019, we thought we’d share our DKIST National Solar Observatory aperture project. Located on Haleakala which means House of the Sun in Hawaiian.

Although not very old, DKIST solar telescope aperture, part of the space telescope, was suffering from premature decay in the form of severe erosion to its exposed surface metals.

Tethering the Sun

Even the hero-god Maui, who lassoed the sun’s rays, would approve of what we accomplished in a matter of a couple of weeks.

Maui tethers the sun photo credit: http://www.incrediblestoriespodcast.com

That’s when observatory scientists reach out to us for help. They wanted to know if there was a coating tough enough to withstand the sun’s harsh rays. Because of its mixed metal fabrication containing brass, copper, and aluminum the thin aerospace paint which was applied before installation wasn’t holding up.

Needless to say, when it comes to saving the world rest assured these scientists did their homework when they chose Tiger Drylac Super Durable 061/80079 (Black Anodized Effect) It worked well and met their optical and absorption requirements(it gets hot around a giant piece of glass pointing at the sun)

The pieces were dissembled into three 15ft arched segments which were loaded into our blast facility. After abrasive blasting, each one had to be carefully handled and moved for each phase of the 5-stage restoration process. To meet the minimum finish requirements the DKIST Team needed we used Tiger’s Dryprotector Primer. Its superior adherence and moisture protection. It was key to the whole application process.

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Muscle the hustle

Here at the Maui Powder Works shop, we’ve been debating if our new slogan should be

Powder Coating: Saving one planet at a time!

No joke when I asked about looking for asteroids to hit the earth anytime soon the lead scientist said, “…its the CMEs from the sun we have to worry about.” Yikes! TMI

This was an all hands on deck effort for all involved. A shout of appreciation goes to our rep Sandra Kresz at Tiger Drylac for all the hustle she put in to get us samples to us quickly for testing and answered any technical questions immediately.

Please, no negative comments on telescopes in Hawaii.

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The project highlights

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Applying Dryprotector

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Applying the color coat

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Finished product

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During installation

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Completed project

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Get Featured

You could be our next client. We feature special projects to inspire others. Our clients look to us to provide exceptional coatings that stand the test of time.

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.

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Powder Coating Confidential: How to avoid problems with your powder coater

July 20, 2018 by pcnearme

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Troubleshooting is the most overlooked aspect of powder coating

Going over what your getting is important as much as what to go over when working with a powder coater. The most overlooked aspect of powder coating is knowing the level of restoration you’re going to get for that perfect powder coat finish.

When going to your local coater be sure to ask how they go about restoring your project. Most quality custom coaters use a 5-stage restoration process to make sure your project gets done right. When you’re working on your prized or sentimental project it’s important to know that you’re getting it done right so be sure ask so you know what you’re getting into because restoration can be expensive and time-consuming.

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1. Stripping is a chemical process using a compound called methylene chloride which activates the paint to bubble up and pull away from the surface to be removed with an abrasive tool like steel brush, steel wool or paint scraper.

2. Blasting through a pressure pot at a high psi(air pressure) and is next to help remove the excess paint left over from stripping and raise the metal surface to bond better to the new coating. There are few different kinds of media available which when combined with pressurized air become the ideal dry prep

3. Metal Prep Wash should be used especially when older metal or grimy parts are being done. There are (alkaline) salt remover solutions and acid-based solutions depending on the type of metal being powder coated. They help in removing extra fine debris and mil-scale rust or corrosion not seen by the naked eye.

4. Powder Coat & Curing is by where the metal is electrically charged to attract the powder particles then baked at temperatures not exceeding 500 degrees with specific time limits. When the powder is cured it means that the powder has bonded together(flowed out) and fully harden when the metal cools

5. Inspection is the very last step to ensure that the finish is lacking cross-contamination and other surface issues like outgassing, peeling, and fish-eye which can be common issues in restoration. Be sure to go over your project with you powder coater at the time of pick up.

A final note: To help customers search for quality coatings there are powder coater member groups which custom coaters can be affiliated. One of them is called the Powder Coating Institute (PCI). A hallmark of PCI is their Powder Coated Tough Mark. It is used by coaters and manufacturers to make consumers aware that their products are finished with this environmentally friendly process.

PCI Gold -Since 2017

For a simple directory, search nationally by going to Powder Coating Near Me. Those needing powder coating services can search this directory for coaters in their area who are committed to providing a certain types of specialty.

Click to Download

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.

MAUIPOWDERWORKS.COM
Copyright 2016-2022©
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Perfect Patina in Paradise

April 27, 2018 by pcnearme

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Introducing Patina Powder Coat©

Innovation is happening rapidly in the powder coating industry, from powders reaching new heights in durability and longevity to custom coater creatives. It’s an exciting time to be in this industry. With projected hi-growth into the second decade, you can expect powder coating to touch aspects of architecture, automotive and home goods like never before.

So it is with great pleasure that Maui Powder Works, a local powder coater serving all-islands, introduces a new twist on achieving a realistic patina copper effect to metal in a non-traditional way. We call it a patina simulation with powder coating or a non-living patina versus a living finish or an induced effect.

A heavily distressed patina effect to a resort side gate in Maui, Hawaii

Ross Scott, the owner of Maui Powder Works and his new line of distressed powder coating called Powder Effects© . He credits his outcome on working 15 years in furniture refinishing before getting into the metal coating business.

“Our patina effect is perfect from day one,” says Scott. “You no longer have to wait for aging to occur.” Achieving a perfect architectural effect immediately without waiting for change over time is important to the resort and luxury home markets. These high-end markets demand ready-made finishes but seek the quality of being environmentally friendly, meaning they are safe for people to be around. This appeal is an added bonus when most patina effects are created today using layers of harsh chemicals to encourage the same effect to metal.

There’s one more bonus…cost. Copper is a very expensive metal to use. We can achieve a similar effect using gates and railings made out of cheaper substrates, like aluminum and steel. It’s a win-win for the manufacturing and contracting market.

The effect itself can be modified to the buyers’ specs. With this unique proprietary process, different effects can be created. Similar to what you find in nature, the effect can range from simple distressing to heavily distressed, aged looks. Maui Powder Works can use different colors to create different effects, the sky’s the limit.

Read more on this about this location in a related article.

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About us

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Top 10 facts about powder coating

March 6, 2018 by pcnearme

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How powder coating works

If you haven’t heard powder coating is a fast-growing industry. More and more people are coming to custom powder coaters to get their everyday metal projects done. Here are the top 10 facts on the process of powder coating and the most frequently asked questions about it.

1. WHY POWDER COAT? A powder coated finish offers superior scratch, impact and chemical resistance to metal, wood & even glass products.

2. WHAT ARE EVERYDAY USES? Powder coating is used in automotive, industrial applications for personal, residential & commercial metal projects.

3. WHAT CAN BE POWDER COATED? Everything from rims to railings, gate, furniture, lighting, fixtures, furnishings, venting, auto & mechanical parts – just to name a few.

4. WHICH METALS CAN BE COATED? Aluminum, Galvanized Steel, Stainless & Steel Alloys and some solid Cast Metals. Provided it can hold an electrostatic charge.

5. WHAT POWDERS ARE BEST? Although there are indoor powders, outdoor-rated powders like TGIC, Polyesters & Urethanes have the most functionality.

6. WHAT ARE FINISHES AVAILABLE? Smooth, textured, hammer tone and veins-just to name a few. Smooth finishes come in Super Mirror, Semi-Gloss, Satin & Matte.

7. HOW IS IT APPLIED? Through a process of electrolysis whereby the metal and powder is charged and then cured in an oven up to 400 degrees.[/et_pb_text][et_pb_text admin_label=”MPW Blog Form Mobile” _builder_version=”3.29.3″ global_module=”12659″ saved_tabs=”all”]
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Top 10 Facts

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Get more even more specific answers on our FAQs page.

8. HOW LONG DOES IT TAKE TO CURE? Not that long, depending on the size & weight it can take as little as 30min. What’s important is that the powder ‘flow out’ during the curing process.

9. HOW LONG WILL IT LAST? Generally, metal coatings can last up to 10 years or longer depending on the environment, quality of coating & type of powder.

10. IS POWDER COATING SAFE? Yes, in fact, because of the low VOCs. When compared to liquid paint it is far safer for people & the environment.[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”18725″]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

How do you maintain your powder coated metal parts or rims?

February 19, 2018 by pcnearme

Simple care instructions after your rims and metal parts come back from powder coating.

Use these basic steps to care for your rims after they have been powder coated.

You’ve just picked up your parts from the powder coater and put your bike or car together for a sweet ride this weekend but forgot to ask this important question from your custom coater.

How do you maintain your powder coated metal?

There are several ways to protect your powder coated project especially from the elements over time.

First off, some info on the powders themselves. Powder coating powders come in all ratings and types like TGIC, polyurethanes, polyesters, and hybrids.

There are many colors and styles including smooth, textured, hammer-tone, metallic, translucent & illusion. Learn more on the different powder colors and their specific applications.

The care and maintenance of powder coating should be very little especially if it was done by quality custom coater.

However, if that leaves you feeling a little unsettled this list of safe cleaning products will make you feel better about the care and maintenance of your metal project.

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[/et_pb_text][et_pb_text _builder_version=”3.29.3″]How to care for metal rims after powder coating:

1. 1. 1. General Clean– use mild soap and water, preferably phosphate free.
    2. Deep Clean– use Simple Green or orange based cleaner that is diluted according to label instructions
    3. Protect Daily– use an emollient like WD-40 to protect it from grime or dirt build up in between cleanings
    4. Lasting Finish– use an automotive spray-on sealer for waterproofing

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Download the infographic for free

[/et_pb_text][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”3.29.3″][et_pb_text _builder_version=”3.29.3″][embedyt] https://www.youtube.com/watch?v=PpK4Siy2SNI&width=1080&height=810&iv_load_policy=3&rel=0[/embedyt][/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”3.29.3″][et_pb_column type=”4_4″ _builder_version=”3.29.3″][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”18725″]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

About Maui Powder Works

February 17, 2018 by pcnearme

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From Maui Boat Captain to Powder Coating Innovator

Ross Scott set out to solve the seemingly endless process of metal degradation not only on the boats he sailed but for every man’s daily challenges. He’s bringing new finishes to the powder coating industry and new opportunities to Hawaii businesses and residents.

In Hawaii, everything around us is subject to rapid degradation because of climate extremes like UV sunlight and salt air. Nobody knows this better than Ross Scott, the owner of Maui Powder Works who has been in the restoration business his whole life.

How it all started

The restoration process was an endless challenge as Scott transitioned from a master of the sea to a master of powder paint. Liquid paints have slow dry times, are subject to surface rejection, and require endless primer coats. “I was frustrated with painting liquid paint on metal” he shared, “I knew there had to be a better way.”

In 2004, he started researching solutions. “Ever the ‘do it yourself-er’ I was seeking a new way to achieve that perfect metal finish, that’s when I found out about powder coating,” explains Scott.

Powder coating was mainly known as a commercial service and often reserved for large industrial projects. Large ovens meant small projects had big costs and long wait times. Scott saw an opportunity. He built Maui’s first powder coating shop specifically designed to serve customers at all levels with unique oven configurations and multiple oven sizes.

As a Maui resident for nearly 40 years, it means a lot to Scott to work with his local community. Collaborations with top welders and contractors in Hawaii has given this local company a chance to play a role in big public projects.

Chances are you’ve been to some of these spaces like the Whaler’s Village in Kaanapali, The International Market Place in Waikiki and the Kapa Bar & Grill in Wailea. Scott shares, “When you see your work in a public space, it brings a sense of pride and contribution to the community.”

What sets them apart

What really sets Maui Powder Works apart is their innovative finishes. Scott brings decades of restoration experience with faux finishes to the powder coating industry. This empowers Maui Powder Works to offer never before seen powder applications like anodized bronze and patinas perfect for gates and railings.

“I built this company from the ground up so that I can provide my customers the quality finishes that I wanted for myself.” Scott disclosed.

Since 2010, Maui Powder Works has been a thriving sandblasting and powder coating business with a home base in Maui and serving all islands.

More on this Green Business

Their projects range from everyday projects like custom rims and railings to large-scale commercial projects like the trellised lower level shopping area at Whaler’s Village. Some of their clients include local businesses like Air Maui, Atlantis Submarines, CheeseBurger in Paradise, Padilla Designs and Pitzer Construction.

The company sponsors Maui Raceway Park and will soon partner with local schools to offer educational opportunities for students.

One of the newest members of the Maui Powder Works crew is Ravin AhPuck, a 2015 Lahainaluna graduate.

“Joining the team at Maui Powder Works was a full hands-on experience. When I get to do custom colors and it turns something from an eyesore into a work of art, I’m amazed. Each piece we powder coat gives it a totally new life!” AhPuck commented.

What’s next

What’s next for this fast-growing company? We’re going to offer a series of video tutorials so that other custom applicators can learn these techniques to expand their skill set and scale their business.

“By sharing our coater effects and our story we can inspire others to build on their success”, said Scott.

More on Maui Powder Works

[/et_pb_text][et_pb_text admin_label=”MPW Blog Form Mobile” _builder_version=”3.29.3″ global_module=”12659″ saved_tabs=”all”]
[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ global_module=”18725″ saved_tabs=”all”]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us. As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

DKIST Solar Telescope Aperture Haleakala, Maui

Tethering the Sun

Muscle the hustle

The project highlights

Get Featured

About us

Troubleshooting is the most overlooked aspect of powder coating

About us

Introducing Patina Powder Coat©

About us

How powder coating works

Simple care instructions after your rims and metal parts come back from powder coating.

From Maui Boat Captain to Powder Coating Innovator

How it all started

What sets them apart

What’s next

DKIST Solar Telescope Aperture
Haleakala, Maui