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Home Building 101: How To Conquer That Gate

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Before ordering that new metal gate, fence or railing we’ll show you how to choose the right finish in 3 easy steps plus give you 5 key takeaways to follow when getting it painted or powder coated. 

There are lots of variables when considering finishes & applications on metal surfaces. Beyond styling, you should consider location, sun exposure, qualities of the metal substrate as well as the nature or performance of the powder itself. 

If you’re a project manager, homeowner, designer, or contractor we want you to conquer that gate!  Follow these steps the next time you’re planning a new fabricated metal project that needs painting.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Step 1: Choose the right color

As far as color matching samples, you may be surprised to learn that it’s best to start with powder color selections first. Why? Generally, there is less selection in powder colors vs liquid coatings. So if you’re trying to match something you found at Home Depot, Lowes, Benjamin Moore, Devoe, Sherwin Williams, or Valspar(Ace Hardware) you may find an exact match hard to find. A visual match, or close match, is generally the case more than not. [/et_pb_text][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Providing a formula code or paint chip to your powder applicator could help but color matching can be expensive. Sometimes, large minimum orders(made in 100s of pounds) are required from top listed manufacturers. In the end, you would have to order more powder than required even on a medium to large scale home project. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/03/RAL-industrial-colors-for-everyday-living.png” alt=”https://www.youtube.com/playlist?list=PL5VhoP4pNEX8dtOC2M-RliwNvTVO4vXjH” title_text=”RAL industrial colors for everyday living” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2020/07/kynar-gates.png” title_text=”kynar gates” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Powder by the Pound

Powders are ordered by the pound.  For ease in ordering colors are sold in 5, 10, or 50+ pound boxes to the industry. A few even sell per pound. Powder coaters will generally carry a line of in-stock colors like blacks, whites, silvers, bronzes and may have powder colors left over from other jobs to choose from. If your job is smaller in scale you may opt for the in-house inventory rather than the possible added cost of special ordering a color. 

 

For more on specific types and kinds of powder used in powder coating click here>>[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2019/11/ross-powder-coating.png” alt=”powder coating, maui powderworks, top shop” title_text=”ross powder coating” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Bespoke vs Line Coaters

Custom job costs vary depending on size and complexity. For example, a straight rail fence or gate would require less powder to coat than an and ornate one because of all the angles. Flat-panel doors and gates need even more because of the amount of material it takes to cover the surface evenly. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Presenting some type of hand-drawn or cad layout is most helpful when seeking a general estimate. You will find most custom coaters are batch coaters. Batch coating or coil coating just means they are doing your project in a giant oven, sizes vary on ovens. Knowing what size oven they have to start with will determine if they can do your project or not. Standard sizes are generally 6 to 8 feet high by 10, 12, 20, or 30 feet in length. 

 

Manufacturer Direct

If you are ordering directly from a pre-made gate manufacturer that powder coats its finishes then more than likely they are using a line system. These systems generate low-cost automation processes to stay competitive. The pieces are daisy-chained and then run through a series of corridors to complete the process. 

Even though automated, it’s still important to check with them on the exact application they are doing to ensure the most protection is given to the finish. Quality and process may vary. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/09/gates-and-railings-gallery-1.png” alt=”gates railings gallery images” title_text=”gates and railings gallery” url=”https://mauipowderworks.com/envira/gates-and-railings/” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

View the Gallery

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Step 2: Choose the right finish 

It is well known that powders perform better due to the application process which makes them more UV, chemical, and scratch-resistant. They also have low VOCs(solvent-free) which is better on humans and the environment. But that’s not all. Some powders can have ratings on them. 

Knowing a little more about these ratings can help you determine what to look for especially when referring to Step 1-choosing color. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Powders, Processes & Ratings

Although not certified, Maui Powder Works can apply most AAMA 2604 specified and ASA colors currently available in the finish coating industry.  Mid-level coatings like 2604 rated colors are ideal for fences, railings & gates because of durability against daily use like scratching and abrasion. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2018/07/aama-compliance.png” alt=”AAMA, aama compliance, aama compliant, 2604, 2603, 2605, ASA, ASA color, ASA colors, LEED, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac” title_text=”aama compliance” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

 

A Day In The Sun

The powders themselves have good color retention from sunlight exposure lasting at least 5yrs.  Powder compliant to meet industry standards is mostly made of polyester or resin-based(TGIC) polymers.   

Most super durable powders, like RALS or  TG Series 38 with TigerShield, have an S Florida rating of 3000hrs. This is industry talk for the time it takes for fading to start to occur. That doesn’t sound like much but that’s good! 

Read more about AAMA 2604 standards to see if this is right for you.  [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/06/man-gate.png” title_text=”man gate” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Kynar vs Powder Coating

There are even higher-rated powders and paints as in AAMA 2605 and 2606. Applicators with this certification can achieve this rating because the pre-treatment process is what guarantees the rating. A 2606 rating paint like Kynar, a PVDF based coating(plastic-based) coating offers extreme environmental exposure lasting 20+ years. These paints are set through spraying but can be cured in a conventional baked process, just like powders in powder coating. They are heavier in thickness in application. This thickness in composition aids in weathering resistance.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]So why powder coat if the process is so similar? Or rather why not use thermoplastics on everything? Without addressing things like mil thickness and re-forming qualities of plastics there are two main reasons to not choose Kynar or other thermoplastic coatings. 

 

The Cost of Longevity

One is the cost of longevity. As in, how long do you need this project to last? For example, if we’re talking metal roofing or building exteriors then I would say, yes, you would need it to last the longest because how often will you be replacing the item over time. Probably 30-50 years? 

But if your metal project is a railing or front gate then you may be changing design and style every 10-15 years then you may want to choose powder coating instead. In this case choice of colors and style win out. Powder coating becomes the best for durability and accessibility.

 

Susceptibility 

Secondly, no chemical resistance. Just like Superman has superhuman powers, except for when exposed to Kryptonite,  PVDF coatings(thermoplastics)are susceptible to solvents like M.E.K and even body oils. If the surface is going to be touched daily on things like latches, handles, and railings powder coating would be your better choice. Some powders even have anti-microbial qualities as well as wear resistance from most surface cleaners including acetone. 

 

Looking for even more reasons to like powder coatings?  Check out this post on the top six benefits to choose powder coating.

 

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Side note: If you find a 2605 rated color you like you can still use it but it would only be considered similar to a 2604 application because certain steps in the prep process are not conducted to meet the rating. 

 

 

A list of powder suppliers can be found on our company links page. >>>

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Step 3: Choose the right metal

If your design or pattern can be attained in any metal substrate then location should be your next highest priority. Outlying electrolysis from where the metal will be mounted or attached as well as using dissimilar metals can cause early decay and corrosion from the inside out. Consider your location to salt & water environments as well. Being close to the ocean or any water source, like excessive rain or lakes should be taken into account.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Use of Primers

Primers can add additional costs to finish coating but the use of them far outweighs in terms of durability & longevity. Each substrate uses a different formulation; so for steel, the primer consists of zinc, a rust inhibitor and aluminum primers have epoxy water barrier qualities. 

The downside is that in exceptional places like Hawaii or Florida it is susceptible to even faster erosion than because of the extreme climate conditions there(salt & UV). 

See more on that here. >>>

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Steel & Iron

Steel and other ferrous metals generally need more prep work like sandblasting before coating because it is prone to surface rust. All metals sweat but steel is more susceptible. The only way to inhibit the rust is to include the proper pre-treatment with some kind of rust inhibitor.  Although easier to work within the fabrication process than aluminum these metals are heavier. They are also much cheaper than aluminum, copper, or brass.

 

Aluminum & Alloys

Aluminum is an overall more expensive material but holds up better against surface decay especially near the ocean. The appeal to using this metal in new fabrications is you can go right to painting or powder coating which eliminates the cost of sandblasting steel. 

The downside to using aluminum is that because of its lightweight composition, it could easily be dented. Because of it’s softer metal quality it conducts electricity easily. And that’s not good. Aluminum doesn’t rust but it will corrode. It appears as a scaly powdery white(like Alka-seltzer)on the surface. To offset electrolysis, the use of sacrificial metals are advised. Be sure to consult a welder about this.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]Download this Infographic[/et_pb_text][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate-410×1024.png” alt=”5 key takeaways to conquer that gate, home building 101 Conquer that gate, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads,, podcast, rosskotes powder coater podcast” title_text=”5 Key Takeaways to conquer that gate” url=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate.pdf” align=”center” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

 

 

Other Considerations

 

Galvanized Steel

 

Because steel is susceptible to rust, galvanizing Is a pre-treatment process given to steel to prevent corrosion from occurring on the surface. Although there are varying grades of galvanized steel, most will appear bumpy after it is “dipped”. Most utilitarian, military or industrial buildings like hospitalizes, prisons, ships, and schools demand these types of coatings for obvious reasons. The typical interior home railing or residence gate does not require a need for such an extreme coating. It is best to consult your architect or contractor.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Warranties

Most coaters will offer a standard 1yr warranty however if the powder coating process is done correctly you can expect longevity well beyond the minimum. We’ve done many jobs here in the islands that are 5-7yrs or older and they still look great, such as oceanfront aluminum railings. You can expect at least a minimum of 3yrs to 10-20yrs if the variables are right and you plan on maintaining it. Copies of our warranty are available upon request. 

 

View customer testimonials here.>>>[/et_pb_text][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

5 Key Takeaways:

 

  1. Although color selection in powders is in the thousands, there has not been enough expansion to cover every brand of color available in the paint market. 

 

  1. No matter how exotic the paint or powder, if the pretreatment isn’t good, the coating will be poor. 

 

  1. Consider all components to new projects including, substrate types and use of dissimilar metals that expose you to early decay from electrolysis. 

 

  1. Location is important. Where your project ends up i.e. the quality of the environment should be discussed as well as its expected longevity. This will help your coater determine the best approach and cost of the project.

 

  1. For everyday fabrications, we recommend an AAMA 2604 finish which in simple terms is a primer coat specific to the metal with an outdoor-rated color coat that provides greater durability.

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

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Powder Coating Confidential: How to avoid problems with your powder coater

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Troubleshooting is the most overlooked aspect of powder coating

Going over what your getting is important as much as what to go over when working with a powder coater. The most overlooked aspect of powder coating is knowing the level of restoration you’re going to get for that perfect powder coat finish.

When going to your local coater be sure to ask how they go about restoring your project.  Most quality custom coaters use a 5-stage restoration process to make sure your project gets done right. When you’re working on your prized or sentimental project it’s important to know that you’re getting it done right so be sure ask so you know what you’re getting into because restoration can be expensive and time-consuming.

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1. Stripping is a chemical process using a compound called methylene chloride which activates the paint to bubble up and pull away from the surface to be removed with an abrasive tool like steel brush, steel wool or paint scraper.  

2. Blasting through a pressure pot at a high psi(air pressure) and is next to help remove the excess paint left over from stripping and raise the metal surface to bond better to the new coating. There are few different kinds of media available which when combined with pressurized air become the ideal dry prep

3. Metal Prep Wash should be used especially when older metal or grimy parts are being done. There are (alkaline) salt remover solutions and acid-based solutions depending on the type of metal being powder coated. They help in removing extra fine debris and mil-scale rust or corrosion not seen by the naked eye.

4. Powder Coat & Curing is by where the metal is electrically charged to attract the powder particles then baked at temperatures not exceeding 500 degrees with specific time limits.  When the powder is cured it means that the powder has bonded together(flowed out) and fully harden when the metal cools

5. Inspection is the very last step to ensure that the finish is lacking cross-contamination and other surface issues like outgassing, peeling, and fish-eye which can be common issues in restoration. Be sure to go over your project with you powder coater at the time of pick up.

A final note: To help customers search for quality coatings there are powder coater member groups which custom coaters can be affiliated.  One of them is called the Powder Coating Institute (PCI). A hallmark of PCI is their Powder Coated Tough Mark. It is used by coaters and manufacturers to make consumers aware that their products are finished with this environmentally friendly process.

Powder Coating Confidential: How to avoid problems with your powder coater, powder coat rims, how much does it cost to powder coat rims, how long do powder coated rims last, dirt bike powder coating, benefits of powder coating, powder coat rims near me, wheel refinishing near me, prepping wheels for powder coating, re powder coating, powder coating wheels near me, Rosskote, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac
PCI Gold -Since 2017
 

For a simple directory, search nationally by going to Powder Coating Near Me. Those needing powder coating services can search this directory for coaters in their area who are committed to providing a certain types of specialty.

 

 

5 steps to a perfect powder coated finish, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac
Click to Download
 

 

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[/et_pb_text][et_pb_text admin_label=”2022 blog wrap up” _builder_version=”4.17.3″ global_module=”18725″ saved_tabs=”all” global_colors_info=”{}”]

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2022©
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Perfect Patina in Paradise

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Introducing Patina Powder Coat©

Innovation is happening rapidly in the powder coating industry, from powders reaching new heights in durability and longevity to custom coater creatives.  It’s an exciting time to be in this industry. With projected hi-growth into the second decade, you can expect powder coating to touch aspects of architecture, automotive and home goods like never before.  

So it is with great pleasure that Maui Powder Works, a local powder coater serving all-islands, introduces a new twist on achieving a realistic patina copper effect to metal in a non-traditional way. We call it a patina simulation with powder coating or a non-living patina versus a living finish or an induced effect.

Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, powder coating process, patina, patina effect, perfect patina in paradise, paradise, patina paradise
A heavily distressed patina effect to a resort side gate in Maui, Hawaii

Ross Scott, the owner of Maui Powder Works and his new line of distressed powder coating called Powder Effects© . He credits his outcome on working 15 years in furniture refinishing before getting into the metal coating business.

“Our patina effect is perfect from day one,” says Scott. “You no longer have to wait for aging to occur.”  Achieving a perfect architectural effect immediately without waiting for change over time is important to the resort and luxury home markets.  These high-end markets demand ready-made finishes but seek the quality of being environmentally friendly, meaning they are safe for people to be around. This appeal is an added bonus when most patina effects are created today using layers of harsh chemicals to encourage the same effect to metal.

There’s one more bonus…cost. Copper is a very expensive metal to use.  We can achieve a similar effect using gates and railings made out of cheaper substrates, like aluminum and steel.  It’s a win-win for the manufacturing and contracting market.  

The effect itself can be modified to the buyers’ specs. With this unique proprietary process, different effects can be created.  Similar to what you find in nature, the effect can range from simple distressing to heavily distressed, aged looks. Maui Powder Works can use different colors to create different effects, the sky’s the limit.

Read more on this about this location in a related article. 

 

[embedyt] https://www.youtube.com/watch?v=BsEYY2kfFPs&width=1080&height=810&iv_load_policy=3&rel=0&showinfo=0[/embedyt]

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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Top 10 facts about powder coating

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How powder coating works

If you haven’t heard powder coating is a fast-growing industry.  More and more people are coming to custom powder coaters to get their everyday metal projects done. Here are the top 10 facts on the process of powder coating and the most frequently asked questions about it.

1. WHY POWDER COAT?  A powder coated finish offers superior scratch, impact and chemical resistance to metal, wood & even glass products.

2. WHAT ARE EVERYDAY USES?  Powder coating is used in automotive, industrial applications for personal, residential & commercial metal projects.

3. WHAT CAN BE POWDER COATED?  Everything from rims to railings, gate, furniture, lighting, fixtures, furnishings, venting, auto & mechanical parts – just to name a few.

4. WHICH METALS CAN BE COATED?  Aluminum, Galvanized Steel, Stainless & Steel Alloys and some solid Cast Metals. Provided it can hold an electrostatic charge.

5. WHAT POWDERS ARE BEST?  Although there are indoor powders, outdoor-rated powders like TGIC, Polyesters & Urethanes have the most functionality.

6. WHAT ARE FINISHES AVAILABLE?  Smooth, textured, hammer tone and veins-just to name a few. Smooth finishes come in Super Mirror, Semi-Gloss, Satin & Matte.

7. HOW IS IT APPLIED?  Through a process of electrolysis whereby the metal and powder is charged and then cured in an oven up to 400 degrees.[/et_pb_text][et_pb_text admin_label=”MPW Blog Form Mobile” _builder_version=”3.29.3″ global_module=”12659″ saved_tabs=”all”]
[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_3,2_3″ _builder_version=”3.29.3″][et_pb_column type=”1_3″ _builder_version=”3.29.3″][et_pb_divider show_divider=”off” _builder_version=”3.29.3″][/et_pb_divider][et_pb_text _builder_version=”3.29.3″]Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac

 

 

 

 

 

 

Top 10 Facts

 

 

 

 

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Get more even more specific answers on our FAQs page.

8. HOW LONG DOES IT TAKE TO CURE?  Not that long, depending on the size & weight it can take as little as 30min. What’s important is that the powder ‘flow out’ during the curing process.

9. HOW LONG WILL IT LAST?  Generally, metal coatings can last up to 10 years or longer depending on the environment, quality of coating & type of powder.

10. IS POWDER COATING SAFE?  Yes, in fact, because of the low VOCs.  When compared to liquid paint it is far safer for people & the environment.[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”18725″]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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How do you maintain your powder coated metal parts or rims?

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Simple care instructions after your rims and metal parts come back from powder coating.

Use these basic steps to care for your rims after they have been powder coated.

You’ve just picked up your parts from the powder coater and put your bike or car together for a sweet ride this weekend but forgot to ask this important question from your custom coater.

How do you maintain your powder coated metal?

There are several ways to protect your powder coated project especially from the elements over time.  

First off, some info on the powders themselves.  Powder coating powders come in all ratings and types like TGIC, polyurethanes, polyesters, and hybrids.  

There are many colors and styles including smooth, textured, hammer-tone, metallic, translucent & illusion. Learn more on the different powder colors and their specific applications.

The care and maintenance of powder coating should be very little especially if it was done by quality custom coater.

However, if that leaves you feeling a little unsettled this list of safe cleaning products will make you feel better about the care and maintenance of your metal project.

[/et_pb_text][et_pb_text admin_label=”MPW Guide form mobile” _builder_version=”4.0.9″ global_module=”12668″ saved_tabs=”all”]
[/et_pb_text][et_pb_text _builder_version=”3.29.3″]How to care for metal rims after powder coating:

        1. General Clean– use mild soap and water, preferably phosphate free. 
        2. Deep Clean– use Simple Green or orange based cleaner that is diluted according to label instructions
        3. Protect Daily– use an emollient like WD-40 to protect it from grime or dirt build up in between cleanings
        4. Lasting Finish– use an automotive spray-on sealer for waterproofing

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4 Ways to Maintain Powder Coating, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac
Download the infographic for free
 [/et_pb_text][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”3.29.3″][et_pb_text _builder_version=”3.29.3″][embedyt] https://www.youtube.com/watch?v=PpK4Siy2SNI&width=1080&height=810&iv_load_policy=3&rel=0[/embedyt][/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”3.29.3″][et_pb_column type=”4_4″ _builder_version=”3.29.3″][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”18725″]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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About Maui Powder Works

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From Maui Boat Captain to Powder Coating Innovator

Ross Scott set out to solve the seemingly endless process of metal degradation not only on the boats he sailed but for every man’s daily challenges. He’s bringing new finishes to the powder coating industry and new opportunities to Hawaii businesses and residents.

In Hawaii, everything around us is subject to rapid degradation because of climate extremes like UV sunlight and salt air. Nobody knows this better than Ross Scott, the owner of Maui Powder Works who has been in the restoration business his whole life.

How it all started

The restoration process was an endless challenge as Scott transitioned from a master of the sea to a master of powder paint. Liquid paints have slow dry times, are subject to surface rejection, and require endless primer coats. “I was frustrated with painting liquid paint on metal” he shared, “I knew there had to be a better way.”

In 2004, he started researching solutions. “Ever the ‘do it yourself-er’ I was seeking a new way to achieve that perfect metal finish, that’s when I found out about powder coating,” explains Scott.

Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac

Powder coating was mainly known as a commercial service and often reserved for large industrial projects. Large ovens meant small projects had big costs and long wait times. Scott saw an opportunity. He built Maui’s first powder coating shop specifically designed to serve customers at all levels with unique oven configurations and multiple oven sizes.

As a Maui resident for nearly 40 years, it means a lot to Scott to work with his local community. Collaborations with top welders and contractors in Hawaii has given this local company a chance to play a role in big public projects.

Chances are you’ve been to some of these spaces like the Whaler’s Village in Kaanapali, The International Market Place in Waikiki and the Kapa Bar & Grill in Wailea. Scott shares, “When you see your work in a public space, it brings a sense of pride and contribution to the community.” 

What sets them apart

What really sets Maui Powder Works apart is their innovative finishes. Scott brings decades of restoration experience with faux finishes to the powder coating industry. This empowers Maui Powder Works to offer never before seen powder applications like anodized bronze and patinas perfect for gates and railings.

“I built this company from the ground up so that I can provide my customers the quality finishes that I wanted for myself.” Scott disclosed.

Since 2010, Maui Powder Works has been a thriving sandblasting and powder coating business with a home base in Maui and serving all islands.

More on this Green Business 

Their projects range from everyday projects like custom rims and railings to large-scale commercial projects like the trellised lower level shopping area at Whaler’s Village. Some of their clients include local businesses like Air Maui, Atlantis Submarines, CheeseBurger in Paradise, Padilla Designs and Pitzer Construction.

The company sponsors Maui Raceway Park and will soon partner with local schools to offer educational opportunities for students.

One of the newest members of the Maui Powder Works crew is Ravin AhPuck, a 2015 Lahainaluna graduate.

“Joining the team at Maui Powder Works was a full hands-on experience. When I get to do custom colors and it turns something from an eyesore into a work of art, I’m amazed. Each piece we powder coat gives it a totally new life!” AhPuck commented.

What’s next

What’s next for this fast-growing company? We’re going to offer a series of video tutorials so that other custom applicators can learn these techniques to expand their skill set and scale their business.

“By sharing our coater effects and our story we can inspire others to build on their success”, said Scott.

More on Maui Powder Works

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[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.5.1″ global_module=”18725″ saved_tabs=”all”]RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

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