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What is powder coating?

November 2, 2023 by Kim Scott

Powder coating is better than paint here’s why.

More than just paint, it the application itself that makes it better.

Powder coating is a dry finishing process widely used in various industries since the 1960s. It represents 15% of the industrial finishing market and offers a high-quality, durable finish. It can be both protective and decorative, offering a wide range of colors and textures. Powder coatings are made from polymer resin systems with pigments and additives, applied to metal substrates using electrostatic spray deposition. After application, the coating is cured in an oven to create strong molecular chains, making it highly resistant to breakdown.

According to RossKote’s Powder Coating Blog

CONSUMERS SHOULD KNOW THAT POWDER COATINGS ARE SET TO BE THE FASTEST GROWTH SEGMENT OF THE COATINGS WORLD BECAUSE OF AN INCREASING NEED TO MAKE OLD THINGS LOOK NEW AGAIN.

Powder coatings have been around since the 1950s with the rise of essential industrial coatings. It wasn’t till the 1980s that the everyday consumer caught on to the trend of coating for their own metal refurbishing projects. Today, Powder coaters both large and small offer the world with durable coatings. 

Beyond its durability however, there are other various features that have the potential to attract consumers. Namely, it’s safer and more sustainable for clients, applicators and the environment. 

Other uses for powders.

Powder coatings are also suitable for non-metallic substrates like plastics and MDF. They can be applied through fluidized bed application, where preheated parts are dipped in a hopper of fluidizing powder. Powder coatings are known for their durability, protecting items from impact, moisture, chemicals, UV light, and extreme weather conditions. They are resistant to scratches, chipping, abrasions, corrosion, and fading. Powder coating not only offers durability but also environmental advantages, making it a popular choice for various products.

Finding a powder coater.

Search our directory for a list of powder coaters.

What is powder coating

Filed Under: Blog, Powder coating Tagged With: paints, powder coating, process

Interview with Martin Pageau of Greensolv

October 12, 2020 by pcnearme

[et_pb_section fb_built=”1″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]Learn how Greensolv helps stay on the leading edge of green tech, reduce burns & yes contrary to what you’ve heard…save money! 

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In this episode, we introduce you to Martin Pageau, President of Greensolv a closed metal paint stripper system. It takes drive, determination & commitment to be at the forefront of bringing green to the restoration industry. This guest is out to change your mind.

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Interview with Martin Pageau of Greensolv

Greensolv Brochure

RossKote(Kim):Welcome to episode seven. I’m your host Kim Scott. You are listening to the powder coder podcast where we interview influencers in the industry and cover trending topics. So powder coaters can effectively learn and grow their business today. It’s all about saving time and restoration that starts with stripping. There are a few products out there that can do that today and we have one of them right now. I’d like to introduce Martin Pageau from Greensolv. Welcome to the show Martin.

 

Martin Pageau: Well, thank you Kim. Hi, everyone.

 

RossKote(Kim):How long have you been working for green solve?

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Martin Pageau, President of Greensolv

Martin Pageau: Almost 20 years. We started the company in 2002. My father was the founder. I was there with him. So almost 20 years.

 

RossKote(Kim):And is that Daniel Peju has Joe

 

Martin Pageau: Yeah.

 

RossKote(Kim):sorry.

 

Martin Pageau: That’s correct. It was an entrepreneur all his life.

 

RossKote(Kim):and you guys are out of and you guys are out of Montreal East Coast.

 

Martin Pageau: Exactly Montreal and Canada were about six hours driving distance from New York City straight up north.

 

RossKote(Kim):Wow, okay. So what’s the story behind Green Salt I says on your website that it was a gel paint remover. You used it for a Japanese client. Can you give us a really brief story behind that?

 

Martin Pageau: Yes, this company is based out of Osaka in Japan. There’s still our customers 25 years down the road. They wanted the replacement the paint Cooper with no metal and chloride or dark little methane and we worked on that for a year or two and then we’ve been selling them a non. Well less toxic paint stripper for all these years.

 

RossKote(Kim):That’s awesome. So it says on your website that you or in your story your about page. It says that you offer a closed metal paint system stripper system. What exactly does a closed metal paint stripper system mean?

 

Martin Pageau: Well, that’s a long-term goal. I would like to have no contamination or no no evaporation in the atmosphere. We’d like to recycle the water that they use for wrenching parts. So we’d like to have a closed system, you know and be able to recuperate even the paint stripper itself. And so that that would be a zero contamination going out of the system. That is our objective long-term though because we’re almost there but not quite.

 

RossKote(Kim):Right, but hey, you’re in that direction and that’s so important which leads me to your core values because I really I really get and stand behind what you’re doing. It’s good for the planet. It’s good for people. But yeah, you know, we’ve got this problem. We want to save. Things that we like right, we want to restore them. We want to be able to bring them back to life and you know, we we’ve got to strike a balance and stuff like that. So what can you say about your core values? What out of all of them you have five listed here: protect the environment, be a valuable partner, promote Excellence always innovate, generate wealth for employees, customers and Community out of all of those which one is the most important to you.

 

Martin Pageau: Well, that’s a very difficult one. I think they’re all very important. We like to protect the environment. We like to be a good partner. Also, we like to help our customers strip more parts and be greener. We’d like to reduce our carbon footprint. Like I said and also create some wealth for for everybody for our employees but also for our customers for just about everyone so that’s that’s a real tough one, but protect

 

RossKote(Kim):Yeah.

 

Martin Pageau: the environment might be one of them

 

RossKote(Kim):I think so because when you when you choose that one, it’s like it all the

 

Martin Pageau: might be the most important.

 

RossKote(Kim):others kind of fall in line. You know, it just seems like That’s kind of where we’re all kind of headed. And you know, we do have chemicals out there for a reason because they do good jobs for us and when we need them to and so it’s important. It’s part of the basis of life, right?

 

Martin Pageau: Yeah.

 

RossKote(Kim):And so primarily I guess a lot of you know, because I’m speaking on behalf of the custom coaters. you know, our primary interest is stripping rims, car rims and stuff like that and Before we get into how long it takes to strip a wheel with your product and how much does it cost to do that? Before we do that you have that you are the world’s most efficient and profitable paint system stripping system. What does that mean? I mean like how does a small custom coder? I guess just kind of do that. I mean, how do we strike that balance between being efficient and profitable but yes stripping.

 

Martin Pageau: Yes, that is a ball claim. I have to admit but what we’re trying to do is actually to provide a very efficient product that is predictable and reliable. So you want to have always the same strip time, it might vary a little bit. But you know if it takes an hour or two hours to strip a rim, it’s it takes two hours now and in six months and in 12 months with the kind of the same solution, and also what we want to be doing is to reduce the cost for our customers. So if you can strip a rim for two dollars and you know, it’s reliable, you know, it’s going to be there so you can price accordingly to your customer and it makes you feel you know safe when you make sure your prices and also which your business because if you have a chemical that varies and you don’t know if it’s going to strip in one hour or 12 hours or 24 or not at all, then it could be a problem. You know, you promised something to your customers and you want to be good to that. You want to meet your requirements. So yeah, we try to have something reliable and predictable.

 

RossKote(Kim):Yeah, you know and I think I you know in our system here in our small shop, you know Ross only leads. he’s the only one that does this dripping whether we’re buying it off the shelf or ordering it or you know, like any kind of stripping that gets done is done by him the owner because we’re so worried about passing that, you know, allowing our employees to take that risk on our behalf for our customer and that is That I know we never felt really comfortable having our you know, so we always tasked them to do other things in the shop, but it’s a it’s taking a toll on my husband. In his health and well-being. So I think this is definitely a product that we would be you know that I would say most custom coaters. and their wives or girlfriends would probably want their husbands to want right, but, you know when looking into the cost of your product It can get kind of pricey at least on the onset. Do you want to talk about like How I know you have a cost calculator on your website, and I’ve used it. And it’s certainly is interesting to know how you know, you can see how it can reduce labor and increase productivity. But how does the cost? How do you how do you justify the cost? I guess because we looked into it for ourselves and it was really expensive.

 

Martin Pageau: Indeed the capital investment is pretty steep. If you want just a tank and the chemical you might be looking at $15,000 or something. But then the advantages are no labor. And once you have it, it’s really the lowest using cost you can ever get with one drum of chemical which is 55 gallons. We can strip 1,000 Wheels the equivalent with the nasty metal and chloride that burns your skin right on contact and also it’s very nasty and it’s banned by EPA for releasing in the air releasing in the water. So this product the competitor it’s 100 Wheels but 55 gallons. So you strip 10 times more with our chemicals that are three or four times less toxic than the other guys. Then you use 10 times less. So therefore the carbon footprint or the the toxicity to the environment is 10 times less plus also it’s the chemicals that we use are a lot greener. A lot of our customers once they they overcome that capital investment. You tell us that the tank is the employee of the month. You’re right because nobody wants to be stripping it’s too dangerous. You get one drop on your skin and you’re burnt for life. This is not the case with ours. It’s very safe and you got no everyone. Labor, it’s probably not the will 30 seconds to drop it in. Take it out and rinse it and there you go. There will strip. You don’t have any scratching no or no scrubbing. So that’s that’s all we can justify it because once you have it, it makes you make money because you can do 10 times more one small tank the $15,000 capital investment will strip for you up to four or five sets a day and you can even leave the wheels overnight. So therefore you save a lot of money and you can do more. You compare with the price of one employee per year. It’s a lot cheaper.
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[/et_pb_text][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]RossKote(Kim):I think that’s a very very valid point when you’re talking about when you add in that employee. Into the equation I would say, you know, if you are at the if you’re a custom coder and you’re at that level of where you have like at least one two, maybe three employees and stuff to keep them busy. I mean that that can Make the difference in time and maybe replace. I don’t know. I don’t want to say replace an employee, but maybe scale you faster if you can, you know plan that out right in your in your strategic planning. I did see on the was watching the YouTube video that you have. And I like so when you put it in there, that’s kind of get more into the nuts and bolts of the system. So you put these you put rims in you’ve got them. Are they all happening to be the same size or can they be multiple sizes?

 

Martin Pageau: Or they can be multiple sizes. Obviously. If you have a four wheel tank, normally you’ll be your your strip four similar Wheels, but the tank that we that we sell they’re up to 26 inches and with so you can do up to 24 inches rims, but you can turn them around if you

 

RossKote(Kim):I see. Yeah.

 

Martin Pageau: if you see some 26 or 30 inch rims,

 

RossKote(Kim):and in that video on the YouTube

 

Martin Pageau: you can obviously turn them around

 

RossKote(Kim):video are these like painted rims

 

Martin Pageau: and do two at a time and it doesn’t happen most of the time. Yeah, so

 

RossKote(Kim):like or they it wasn’t it didn’t say in the video. So I’m just asking are these Already previously powder coated or are they paint painted rims?

 

Martin Pageau: All the rims and well, we’re very lucky. The video comes from wheeler finisher that we have here in Montreal. They do anywhere between 100 and 200 Wheels a day that this trip they have three strip tanks and it’s all OEM Coatings. It’s very rare that they have a wheel that was powder coated. So it’s always the original finish from the the manufacturer and yeah, they take between 90 minutes per batch this trip and they do usually 16 wheels at a time. They want to do 150 Wheels. That’s they need to be very productive and the Coster will is

 

RossKote(Kim):right

 

Martin Pageau: very low it’s about two and a half three bucks. And when you think about it three dollars is about what seven minutes labor and how long does it take if you strip a wheel by hand probably 15-20 minutes and you’re probably used to 20 dollars of paint stripper.

 

RossKote(Kim):Right exact. Hope more than that sometimes so yeah, that’s I guess that’s kind of maybe where? Most of the custom coaters are could be either dealing with a previously powder coated Rim how well does that does your product work on the on a powder coated Rim? Not necessarily a painted Rim. Do you know?

 

Martin Pageau: Oh, yes part according is probably one of the easiest according to be removed. It takes 60 minutes 40 minutes that the strip about recorded around what it could take if you have a BMW with the original finish, it’s usually three codes the base code. Well, you get the primer the base don’t and the clear on top those can take up to 90 minutes the strip so usually yeah part of coding and then when we have coupons that we do our test on in the lab particulating is usually the easiest so it strips Eco product coding any type of liquid paint would they be polyurethane epoxies? just about every cool thing that we

 

RossKote(Kim):Yeah.

 

Martin Pageau: know of and even the PVD the new one that they put on the OEM wheels such as the F-150 that takes longer.

 

RossKote(Kim):Wow.

 

Martin Pageau: It’s probably like three four hours,

 

RossKote(Kim):Yeah, okay.

 

Martin Pageau: right?

 

RossKote(Kim):Yeah. Okay, because I know you couldn’t do

 

Martin Pageau: But it’s strips. Well you leave them overnight.

 

RossKote(Kim):that with like a traditional chemical stripper. I mean you get you know, I don’t know if you you did

 

Martin Pageau: right

 

RossKote(Kim):that overnight. You would probably wake up to and open up the thing and there wouldn’t be anything in there. I’d be gone.

 

Martin Pageau: the Yes indeed. The will would disappear.

 

RossKote(Kim):right All right. Well, so let’s talk about your customer. Let’s kind of backtrack a little bit and go into who is your ideal customer. I know your advertising to like the Aerospace industry and stuff like that. But before we started the podcast you were talking about, you know your custom coder Market. Can you describe who that is? Who is your customer? How big are they? What kind of guys are calling you for this product?

 

Martin Pageau: Our our customers mainly 90% or 95% of our customers right now are either custom quarters or a little bit finishers and the size of the business will vary we have a lot of guys that are it’s a one-man show and some the biggest shops that we sell to are probably 30 40 employees. So it’s usually a small business and they’re located probably 60% of our businesses in America in 42 States even in Hawaii actually and we got Canada, maybe 40% or 35% you sell a bit to Japan and France and England so but yeah, normally it’s the custom quarters that they want to strip and repaint wheels or valve covers or brake pads or bicycle motorcycle frames the usual stuff or even garden chairs. people chairs but all metal Parts, obviously, so this trip the good custom quarters this trip and then the sand blasts for five minutes with a brush blast just to give it a nice profile and after that the particle so and it helps them so much because this is reliable when you get some Wheels coming in you just throw them in the tank and there’s trip within a

 

RossKote(Kim):right, so

 

Martin Pageau: couple hours so you can start working

 

RossKote(Kim):So do you offer some kind of?

 

Martin Pageau: on them and there’s no labor again.

 

RossKote(Kim):Financing or how does you know like do we have to come up with our own financing for this or how do you usually set up your clients when they’re ready to purchase?

 

Martin Pageau: I would try to help our customers anywhere we can and this is one of their methods that we got is the payment plan. The most popular one is probably the eight month payment plan. So we ask for 20% down 20% before we ship which is five or six weeks later because we offer three things we offer the chemicals: the Stripping System including the tank the rinse table, the whole system and also the third thing that we offer is a technical service. So we go see our customers every three or four months the grab a sample and analyze it so you always maintain good efficiency and you never dump your stripper. But to get back to the payment plan. Yeah, we got an eight month payment plan over say 20% 20% and six months of 10% or we get also what we call the paper wheel. It’s over 36 months. So you get a flat fee that includes all the chemicals for the three years and includes also the system and then you hone it after 36 months.

 

RossKote(Kim):And so do you fly out to Hawaii and test my system?

 

Martin Pageau: I’d love to actually never been to Hawaii. I loved it.

 

RossKote(Kim):Allowing me fun. I think we could maybe go on an adventure when we come to Hawaii, too. You might have to take some extra time to test all those chemicals when you’re here.

 

Martin Pageau: Yes, we actually fly quite a bit to Japan once a year, so it would be on the way.

 

RossKote(Kim):Oh you do? Okay. Yeah, okay. So let me look back on some of the questions. I  sent it out to our Group Forum here on Facebook and one guy asked could you make the tank longer? I guess the tank he has is 44 inches and is six inches too short.

 

Martin Pageau: hmm

 

RossKote(Kim):For a full set of four-wheel tank. Do you know what he’s talking about there?

 

Martin Pageau: Yes. Yes, we’ve been making thanks for maybe five six years. And at first the tanks were 44 inches long by 24 inches wide and had years going by will be getting bigger and bigger every year. So we had twice we had extended the tank the four wheel thing I’m talking about. So now it’s 48 by 26. So yes indeed. We make him bigger. We also have the six wheel take which is 72 inches long and that is very good. If you want to do a bumper or motorcycle frame or any kind of long parts, that’s especially good for product quarters or custom quarters.

 

RossKote(Kim):Yeah, it sounds like it because you know, we have such a variety of parts and pieces and stuff. It seemed like that would be the one to get. And the other guy asked this is he was wanting to know could you make them more affordable? He was a bit shocked because the pricing when he asked was in Canadian dollars, I guess. So is there a plan to make this more aside from your payment program? Is there an opportunity for you guys to make them? Cheaper in the end or your to lower your cost so you can pass it on to the customer.

 

Martin Pageau: We’re trying to and that’s where we’ve been doing for the last year’s but also we have a nice control box. The tanks are UL certified which means it’s up to the electrical code of America and also Canada and now Europe those things are a bit costly and most tanks when we can start looking at them on the web. They’re pretty often that are competitors are like two or three times the price sometimes we try to and that’s all we Mass Market them or we Mass produce them up to maybe 50 60 tanks a year. So I think the price is already pretty good. I know it looks pretty expensive. But there’s a lot of Technology. They’re very well insulated. They get a nice counterweight. They’re like workhorses.

 

RossKote(Kim):right, and I think like he said

 

Martin Pageau: so

 

RossKote(Kim):you’re saving money because you know, it’s that employee exchange, right, you know, so either you you can put your money into this machine that can replace your employee who would be in charge of stripping or you yeah,

 

Martin Pageau: exactly

 

RossKote(Kim):exactly. So that makes sense to me. So if someone had an older tank and wanted to upgrade to the larger tanks, is that possible or would they have to be like buying the whole system all over again?

 

Martin Pageau: We’re trying to get a very great exchange system for that. Normally we give the face value of the thing that was even if it was paid like through two three four years ago. We like to exchange tanks because they’re better built. Now we keep on, you know, making them stronger and better and also wider and longer. So yeah, we kind of try to give our customers face value what they paid a factory years ago against the new tank. So the new tank might be a bit more expensive but still it’s pretty good and also that’s the same thing. We do say something and we like to see our customers grow. So we sell them a four wheel tank and eventually two or three years later. They want a six wheel tank or an eight wheel tank and then we can trade it against the old tank face value again.

 

RossKote(Kim):You know, this is such valuable information and I know you can only put so much on a website. I mean, I really like your website. It’s very clean. It’s very simple. It’s very easy to read and it gets to the point. But I’m so glad that I’m having you on the show because it’s answering a lot of these details that may be inhibiting some powder coaters to reach out to you to get more information. You know what I mean? And it’s been good having you answered some of these ahead of time to kind of peak the interest of custom coaters that you know could be on the fence of you know, maybe buying a trying to decide what to buy if they’re gonna go with a traditional chemicals stripper system or yours. So okay. I want to ask you another question I wanted to ask you and that is I can’t find my notes. Let’s talk about the processor, the chemical process right in itself. How does it work? Could you just I’d like to know more about how it works because I know it’s heated and in and it’s got so bad. How does it start as a chemical and then it’s safe when it comes out you can Not burn yourself.

 

Martin Pageau: Well, we use the way that we came up with that chemistry. Is that normally the cold paint stripper? That’s what we call it. That’s the dichloromethane. That’s the one that burns your skin right on contact and pretty much every paint stripper available out there or most of them although they’re getting banned slowly. They have this molecule, the bacterial methane. This is called so you can use it at a real temperature. So in order there’s no chemical that is as good in terms of paint stripping. So the only way we could do that is by heating the solution to 80 or to 18. I Tour 80 Celsius and that’s how every 10 degrees or every 20 degrees you double the efficiency. So it’s exponential. It’s two four eight 16. And that’s how we can come up with a very efficient solution that is more efficient now than that lower methane, but we’re comparing it 180 versus room temperature. So that’s the first part now the chemistry itself we can rejuvenate it and that’s why we go to see our customers. We try to go see them at least three times a year depending where they’re located but to grab a sample bring it back to the lab and then we can analyze it and we tell our customers. Okay, you can fix your chemistry this way and we have 200 chemicals that are additive and that can bring the efficiency back to 90% So that’s all that’s why we’re saying that the chemistry is very very reliable and predictable in terms of stripping time. The third thing is that we need to clean. Of course the chemical will get saturated with paint because the paint doesn’t go anywhere it stays in the tank So eventually it’s too dense and that’s one of the tests that we can tell our customers when it’s time to clean. But normally if you do say 20 Wheels a day for a four wheel tank you like to clean every month and a half it takes about two hours. What you do is you let your tank cool down, you let the paint settle at the bottom you pump out the chemical and then there 15 or 20 gallons that you have at the bottom of paint. It’s a very fine particle. It’s like clay. It’s a microscopic particle, but because if they the paint is really disintegrated and that’s why it trips too well because it goes into the nukes and crannies and even the places where it’s engraver and boss it’s trips welding those in those Corners. So you remove the liquid and then you shovel out the sludge and you put the liquid back in and you top off the new material. So if you remove 15 gallons of sludge, you have 15 gallons of new paint stripper. So, otherwise you never dumped your chemicals you always reusing.

 

RossKote(Kim):Right, you’re just adding to it. And so you pretty much leave it to the coder to manage it himself date on a monthly level and they’re just adding and taking out sludge and then in between that you’ll come out or you’ll test the sample for them and then tell them what they need to add in or how much to add in.

 

Martin Pageau: Exactly.

 

RossKote(Kim):Okay.
[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.16″ _module_preset=”default” global_colors_info=”{}”]Martin Pageau: That’s like a blood test. It tells you how much you’ve been taking care of your solution.

 

RossKote(Kim):right, so you

 

Martin Pageau: And there’s some good and some some good systems and some that are not as good. Let’s put it this way.

 

RossKote(Kim):right. I mean it’s it’s so I guess if you’re gonna buy your system, you have to be committed to maintaining it. Otherwise, it may not strip as well as you need it to.

 

Martin Pageau: hmm Indeed. That’s a key cleaning. Your solution is probably one of the most important things. It keeps the efficiency High just removing. This sludge is if you think about having 20% paint and you’re stripping the solution all you probably lose 20% efficiency because it takes the space of good good chemicals. So that’s why you need to remove that paint.

 

RossKote(Kim):so if you have this system and then

 

Martin Pageau: That’s a standard paint and the chemical once in a while.

 

RossKote(Kim):you know say you’ve done X number of Wheels over the month. Will it start to not strip as well? Is that how you know

 

Martin Pageau: Well, if you buy a four-wheel tank again the example, then you do four sets a day after three months. Probably you’ll see some some the efficiency go down quite a bit slowly

 

RossKote(Kim):right

 

Martin Pageau: slowly, but gradually what you want to do is after two months and three months again, you settle down the paint by turning up the tank for 48 hours and then you shovel this ledge out empty the tank. And as soon as you put some new chemical and you remove the sludge the efficiency will shoot right back to 90% of its original oil was when you got it.

 

RossKote(Kim):Okay. So one of the metals that is limited with the substrates that you can put into the Into this system. I mean I would imagine alloy is okay aluminum. D what if you have something that’s like really rusty or

 

Martin Pageau: Well, unlike the dichloromethane or the cold strippers you can put a lot more. The metals and you can use you can strip magnesium. You can strip. So the fancy wheels from Ferrari or even I think Harley-Davidson, that’s some magnesium Wheels. I get the question at least probably once a month. Can I put my magnesium Wheels in there? Yes, they’re very expensive first. So you don’t want to scrap them and you can put stainless steel cast iron any type of aluminum magnesium titanium, even some plastic a little bit. It’s to hit the Miss with plastics.

 

RossKote(Kim):Yeah.

 

Martin Pageau: It’s plastic is like paint.

 

RossKote(Kim):Right. It probably would depend on its chemical composition.

 

Martin Pageau: Yes, exactly.

 

RossKote(Kim):Yeah.

 

Martin Pageau: But I get a lot of customers that shook their plugs into in the solution.

 

RossKote(Kim):Okay, okay.

 

Martin Pageau: and the hooks

 

RossKote(Kim):Um well Yeah, there’s never ending there. But a lot of the same, I mean in terms of Maintenance, it’s a lot of the same stuff that the traditional chemical stripper tanks, you know, you still have to you still have to you don’t necessarily have to drain it. But you do have to take out that sludge or it will not be as it fills up and you have to you know, you do have some maintenance there with that tank system.

 

Martin Pageau: yes.

 

RossKote(Kim):So pretty similar in terms of that. Wow. This has been so enlightening. I guess such an enlightening. I learned so much more than I thought I ever would with this interview. I mean I kind of know about the regular I can never say this word methane or whatever system. That’s what I’ve mostly utilized or been around. But I’ve I really am a kind of intrigue Now by your product and I hope our listeners are too because I’m gonna put all the links in this interview like your YouTube video a link to your website and stuff because I think people need to start maybe looking into that because let’s face it. The world is trying to well, they’re regulated. It’s becoming more regulated in terms of nasty chemical usage. You’re trying the industry’s trying to go more green. What is the future of your product? I mean, what’s the what’s the what do you see happening in the future in terms of chemical stripping?

 

Martin Pageau: would like to do again is close that Loop so Reduce our carbon footprint carbon footprinting means the damage we do or to the environment or the what we leave behind, you know, whatever it is rents water or solvents going into the atmosphere. So with we’d like to do is capture everything again and make it more efficient and more and by one of our our current purpose actually is achieving more with less and that’s what we want to do is do more help you strip more for less less pollution less money. And then reduce the cost of stripping we already take it down from dichloromethane. We evaluated. It’s probably $4 per wheel of chemicals with the cold strippers with ours. It’s probably $2 a wheel or maybe 250 sometimes but so yeah, that’s what we want to achieve. It’s just more efficient greener. So that’s what we try to push and we do a lot of R&D. I was in the lab this morning trying to get the new version which is even Greener. We call it the California friendly formulation. So that’s one step further than or the actual paint stripper that we get now and it’s being tested for the last two or three years already.

 

RossKote(Kim):Yeah, and I think that that research and development part is key because you’re pushing the industry forward with your company. Whereas some of the more traditional older companies that are just selling chemicals. I mean, it seems like their days are going to be numbered. Maybe I don’t know, you know it just with regulation coming down and green earth EPA standards changing all the time getting more strict either by state or by nation. And I think that I think that you guys are definitely on to the Future and that’s something that all coaters. Need to understand in terms of moving and pushing their business forward, you know, despite Maybe. We’re you know, some of the logistics that are happening in supplies and materials for their business. right now with changes in getting products and materials and pigments here to America. It’s nice to know that there is a guy in Canada that’s providing this kind of a system to keep our businesses running. And now you do have a blog post on there that said that you are making things in America now, is that what’s up with that?

 

Martin Pageau: Oh, yeah, that’s right. Well, we try to be a valuable partner. We’ll try to reduce the carbon footprint and that means also reducing the freight. I mean the distance that our drums are going so if we ship from Montreal Canada to California, that’s a long way to ship one drum. So yes, we started blending. It’s a tall blender out of Pennsylvania near Philadelphia and that’s been since March. So every all of our us cells now are made in America by a Pennsylvania company and they’re shipping straight from there to all of the US eventually maybe would like to have a hub also on the west coast maybe in Texas, you know, so in order to reduce or the footprints so less gas that’s being used and we’re trying to one thing that we like to do as a team here is to look at all the regulations from Be for water for air and try to respect them and also be one step ahead in the development that we do just to make sure that our customers are. You know, they’re well served. They can. They can ask us any questions about the regulations. We know them all and if we don’t we’ll look we’ll look them up to make sure that they comply.

 

RossKote(Kim):Well, I think that leads back to your core values about how you’re standing to help your customers and move the industry forward. And I and I it sounds like what you’re saying is what you’re doing, which I like.

 

Martin Pageau: You know, we’re trying as hard as we can.

 

RossKote(Kim):Yeah.

 

Martin Pageau: because one thing is if our customers are happy, we’re happy and if they’re

 

RossKote(Kim):right

 

Martin Pageau: not then we’ll work hard to make a match.

 

RossKote(Kim):Well, I mean everybody could use that

 

Martin Pageau: is that

 

RossKote(Kim):on their side, right? I mean, we’re just there’s a lot of small businesses out there that need the help of others to move them forward or grow their business.

 

Martin Pageau: yes, and if we can there’s nothing more pleasant than seeing an entrepreneur that starts a company and then I get one guy, our first customer in America from Maine Portland. He started in his in-laws garage and he was by himself with one employee and now they’re 12 employees five six years later the can’t be happier and we sold them the first tank. We changed it against a bigger tank and he’s doing more and more Wheels now, he’s up to 60 Wheels a day three vans. So it’s very happy to see our customers succeeding and if we can help them. even better

 

RossKote(Kim):Oh, that’s awesome. I think that’s a great way to end. I mean, it’s nice to know that you know, you’ve got our back if we’re gonna purchase a product from you. That you’re gonna be there along the way to help us maintain it and keep it running so that we can keep our businesses running. So let’s what’s your where can you be found? Why don’t you tell us your website? So the listeners who don’t have the video can be can know where to go on the web. And then also what’s your social media handles and stuff email phone?

 

Martin Pageau: Okay, my well our website is greensolv.com. And we get a platform on Instagram very popular. It’s green solved on this core link and we get we’re also on Facebook under my name Martin Pageau on LinkedIn as well and finally My email is mailto:mp8geau@greentsolv.com  You can write to me anytime. I answer everybody and make a point to that.

 

RossKote(Kim):And it’s greensolv with no e on the end s-o-l-v.

 

Martin Pageau: Yeah, yes V like Victor. You’re right with no E at the end. So green solving or that’s what we’re trying to do.

 

RossKote(Kim):Right, right. Awesome. Well, thank you for joining us on the program today. I appreciate it, and I hope I hope you have. I hope you may get some calls. You’ve certainly enlightened me again, and I’m gonna tell my husband all about this system. So, thank you.

 

Martin Pageau: Thank you man, Scott for having me today. It was a real pleasure to talk to you.

 

RossKote(Kim):All right. Thanks Martin. That was great.

 

Martin Pageau: All right. Have a great day. Aloha.
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About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

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Filed Under: All Posts, Podcast Tagged With: chemical strippers, coatings, green business, greensolv, how much does it cost to powder coat rims, how powder coating works, manufacturing, martin pageau, metal coatings, metal paint stripping, metal restoration process, performance finishes, podcast, powder coater podcast, powder coating, prepping metal, prepping wheels for powder coating, process, re powder coating, restoration, rims, rosskote, rosskote podcast, shortcuts, steps to powder coating, strip metal fast, troubleshooting powder coating

Home Building 101: How To Conquer That Gate

July 30, 2020 by pcnearme

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Before ordering that new metal gate, fence or railing we’ll show you how to choose the right finish in 3 easy steps plus give you 5 key takeaways to follow when getting it painted or powder coated. 

There are lots of variables when considering finishes & applications on metal surfaces. Beyond styling, you should consider location, sun exposure, qualities of the metal substrate as well as the nature or performance of the powder itself. 

If you’re a project manager, homeowner, designer, or contractor we want you to conquer that gate!  Follow these steps the next time you’re planning a new fabricated metal project that needs painting.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Step 1: Choose the right color

As far as color matching samples, you may be surprised to learn that it’s best to start with powder color selections first. Why? Generally, there is less selection in powder colors vs liquid coatings. So if you’re trying to match something you found at Home Depot, Lowes, Benjamin Moore, Devoe, Sherwin Williams, or Valspar(Ace Hardware) you may find an exact match hard to find. A visual match, or close match, is generally the case more than not. [/et_pb_text][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Providing a formula code or paint chip to your powder applicator could help but color matching can be expensive. Sometimes, large minimum orders(made in 100s of pounds) are required from top listed manufacturers. In the end, you would have to order more powder than required even on a medium to large scale home project. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/03/RAL-industrial-colors-for-everyday-living.png” alt=”https://www.youtube.com/playlist?list=PL5VhoP4pNEX8dtOC2M-RliwNvTVO4vXjH” title_text=”RAL industrial colors for everyday living” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2020/07/kynar-gates.png” title_text=”kynar gates” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Powder by the Pound

Powders are ordered by the pound.  For ease in ordering colors are sold in 5, 10, or 50+ pound boxes to the industry. A few even sell per pound. Powder coaters will generally carry a line of in-stock colors like blacks, whites, silvers, bronzes and may have powder colors left over from other jobs to choose from. If your job is smaller in scale you may opt for the in-house inventory rather than the possible added cost of special ordering a color. 

 

For more on specific types and kinds of powder used in powder coating click here>>[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://www.powdercoatingnearme.com/wp-content/uploads/2019/11/ross-powder-coating.png” alt=”powder coating, maui powderworks, top shop” title_text=”ross powder coating” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Bespoke vs Line Coaters

Custom job costs vary depending on size and complexity. For example, a straight rail fence or gate would require less powder to coat than an and ornate one because of all the angles. Flat-panel doors and gates need even more because of the amount of material it takes to cover the surface evenly. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]Presenting some type of hand-drawn or cad layout is most helpful when seeking a general estimate. You will find most custom coaters are batch coaters. Batch coating or coil coating just means they are doing your project in a giant oven, sizes vary on ovens. Knowing what size oven they have to start with will determine if they can do your project or not. Standard sizes are generally 6 to 8 feet high by 10, 12, 20, or 30 feet in length. 

 

Manufacturer Direct

If you are ordering directly from a pre-made gate manufacturer that powder coats its finishes then more than likely they are using a line system. These systems generate low-cost automation processes to stay competitive. The pieces are daisy-chained and then run through a series of corridors to complete the process. 

Even though automated, it’s still important to check with them on the exact application they are doing to ensure the most protection is given to the finish. Quality and process may vary. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/09/gates-and-railings-gallery-1.png” alt=”gates railings gallery images” title_text=”gates and railings gallery” url=”https://mauipowderworks.com/envira/gates-and-railings/” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

View the Gallery

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Step 2: Choose the right finish 

It is well known that powders perform better due to the application process which makes them more UV, chemical, and scratch-resistant. They also have low VOCs(solvent-free) which is better on humans and the environment. But that’s not all. Some powders can have ratings on them. 

Knowing a little more about these ratings can help you determine what to look for especially when referring to Step 1-choosing color. [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Powders, Processes & Ratings

Although not certified, Maui Powder Works can apply most AAMA 2604 specified and ASA colors currently available in the finish coating industry.  Mid-level coatings like 2604 rated colors are ideal for fences, railings & gates because of durability against daily use like scratching and abrasion. [/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2018/07/aama-compliance.png” alt=”AAMA, aama compliance, aama compliant, 2604, 2603, 2605, ASA, ASA color, ASA colors, LEED, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac” title_text=”aama compliance” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

 

A Day In The Sun

The powders themselves have good color retention from sunlight exposure lasting at least 5yrs.  Powder compliant to meet industry standards is mostly made of polyester or resin-based(TGIC) polymers.   

Most super durable powders, like RALS or  TG Series 38 with TigerShield, have an S Florida rating of 3000hrs. This is industry talk for the time it takes for fading to start to occur. That doesn’t sound like much but that’s good! 

Read more about AAMA 2604 standards to see if this is right for you.  [/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”1_5,3_5,1_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][et_pb_column type=”1_5″ _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2019/06/man-gate.png” title_text=”man gate” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]

Kynar vs Powder Coating

There are even higher-rated powders and paints as in AAMA 2605 and 2606. Applicators with this certification can achieve this rating because the pre-treatment process is what guarantees the rating. A 2606 rating paint like Kynar, a PVDF based coating(plastic-based) coating offers extreme environmental exposure lasting 20+ years. These paints are set through spraying but can be cured in a conventional baked process, just like powders in powder coating. They are heavier in thickness in application. This thickness in composition aids in weathering resistance.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.3″ _module_preset=”default”]So why powder coat if the process is so similar? Or rather why not use thermoplastics on everything? Without addressing things like mil thickness and re-forming qualities of plastics there are two main reasons to not choose Kynar or other thermoplastic coatings. 

 

The Cost of Longevity

One is the cost of longevity. As in, how long do you need this project to last? For example, if we’re talking metal roofing or building exteriors then I would say, yes, you would need it to last the longest because how often will you be replacing the item over time. Probably 30-50 years? 

But if your metal project is a railing or front gate then you may be changing design and style every 10-15 years then you may want to choose powder coating instead. In this case choice of colors and style win out. Powder coating becomes the best for durability and accessibility.

 

Susceptibility 

Secondly, no chemical resistance. Just like Superman has superhuman powers, except for when exposed to Kryptonite,  PVDF coatings(thermoplastics)are susceptible to solvents like M.E.K and even body oils. If the surface is going to be touched daily on things like latches, handles, and railings powder coating would be your better choice. Some powders even have anti-microbial qualities as well as wear resistance from most surface cleaners including acetone. 

 

Looking for even more reasons to like powder coatings?  Check out this post on the top six benefits to choose powder coating.

 

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Side note: If you find a 2605 rated color you like you can still use it but it would only be considered similar to a 2604 application because certain steps in the prep process are not conducted to meet the rating. 

 

 

A list of powder suppliers can be found on our company links page. >>>

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Step 3: Choose the right metal

If your design or pattern can be attained in any metal substrate then location should be your next highest priority. Outlying electrolysis from where the metal will be mounted or attached as well as using dissimilar metals can cause early decay and corrosion from the inside out. Consider your location to salt & water environments as well. Being close to the ocean or any water source, like excessive rain or lakes should be taken into account.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”3_5,2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Use of Primers

Primers can add additional costs to finish coating but the use of them far outweighs in terms of durability & longevity. Each substrate uses a different formulation; so for steel, the primer consists of zinc, a rust inhibitor and aluminum primers have epoxy water barrier qualities. 

The downside is that in exceptional places like Hawaii or Florida it is susceptible to even faster erosion than because of the extreme climate conditions there(salt & UV). 

See more on that here. >>>

[/et_pb_text][/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_divider show_divider=”off” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_divider][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2018/06/durable-copper.png” alt=”durable copper, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads, downloads, powder coating FAQs, hawaii powder coating wheel options, tesla motor club, tesla, how to powder coat rims, powder coat rims hawaii, powder coat rim, powder coat rims, powder coating rims, powder coating rim, powder coated rims, powder coated rim, FAQs, top ten, top 10, top 10 powder coating facts, powder coating facts, rim prep 101, rim prep, anodized aluminum, substrate, steel, stainless, stainless steel, galvanized, galvanized steel, alloy, brass, Powder applications, powder coat colors, powder coat types, powder colors, powder types, metal coatings, Matte, Satin, Super Mirror, Anodized, Metallic, Shimmer, Illusions, Candy, Translucent, Textures, Veins, Fluorescent, Industrial RAL, Standard, Dormant, Hammertone, Stone, cure times, rim prep 101, rim prep, prepping rims, 4 step process, columbia coatings, prismatic, prismatic powders, tiger shield, tiger drylac” title_text=”durable copper” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Steel & Iron

Steel and other ferrous metals generally need more prep work like sandblasting before coating because it is prone to surface rust. All metals sweat but steel is more susceptible. The only way to inhibit the rust is to include the proper pre-treatment with some kind of rust inhibitor.  Although easier to work within the fabrication process than aluminum these metals are heavier. They are also much cheaper than aluminum, copper, or brass.

 

Aluminum & Alloys

Aluminum is an overall more expensive material but holds up better against surface decay especially near the ocean. The appeal to using this metal in new fabrications is you can go right to painting or powder coating which eliminates the cost of sandblasting steel. 

The downside to using aluminum is that because of its lightweight composition, it could easily be dented. Because of it’s softer metal quality it conducts electricity easily. And that’s not good. Aluminum doesn’t rust but it will corrode. It appears as a scaly powdery white(like Alka-seltzer)on the surface. To offset electrolysis, the use of sacrificial metals are advised. Be sure to consult a welder about this.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”2_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]Download this Infographic[/et_pb_text][et_pb_image src=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate-410×1024.png” alt=”5 key takeaways to conquer that gate, home building 101 Conquer that gate, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads,, podcast, rosskotes powder coater podcast” title_text=”5 Key Takeaways to conquer that gate” url=”https://mauipowderworks.com/wp-content/uploads/2020/07/5-Key-Takeaways-to-conquer-that-gate.pdf” align=”center” _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_image][/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

 

 

Other Considerations

 

Galvanized Steel

 

Because steel is susceptible to rust, galvanizing Is a pre-treatment process given to steel to prevent corrosion from occurring on the surface. Although there are varying grades of galvanized steel, most will appear bumpy after it is “dipped”. Most utilitarian, military or industrial buildings like hospitalizes, prisons, ships, and schools demand these types of coatings for obvious reasons. The typical interior home railing or residence gate does not require a need for such an extreme coating. It is best to consult your architect or contractor.[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

Warranties

Most coaters will offer a standard 1yr warranty however if the powder coating process is done correctly you can expect longevity well beyond the minimum. We’ve done many jobs here in the islands that are 5-7yrs or older and they still look great, such as oceanfront aluminum railings. You can expect at least a minimum of 3yrs to 10-20yrs if the variables are right and you plan on maintaining it. Copies of our warranty are available upon request. 

 

View customer testimonials here.>>>[/et_pb_text][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]

5 Key Takeaways:

 

  1. Although color selection in powders is in the thousands, there has not been enough expansion to cover every brand of color available in the paint market. 

 

  1. No matter how exotic the paint or powder, if the pretreatment isn’t good, the coating will be poor. 

 

  1. Consider all components to new projects including, substrate types and use of dissimilar metals that expose you to early decay from electrolysis. 

 

  1. Location is important. Where your project ends up i.e. the quality of the environment should be discussed as well as its expected longevity. This will help your coater determine the best approach and cost of the project.

 

  1. For everyday fabrications, we recommend an AAMA 2604 finish which in simple terms is a primer coat specific to the metal with an outdoor-rated color coat that provides greater durability.

[/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text admin_label=”MPW Blog Form Mobile” _builder_version=”4.5.1″ global_module=”12659″ saved_tabs=”all”]
[/et_pb_text][et_pb_text admin_label=”2020 blog wrap up” _builder_version=”4.7.4″ global_module=”18725″ saved_tabs=”all”]

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers & powder coaters can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts, Process & Dry Times Tagged With: architects, benefits of powder coating, brand, coatings, contracting, contractor, custom coaters, design, designers, exterior finish, fences, gallery, galvanized, galvanized steel, gates, gates and railings, hawaii business, home building, honolulu contractor, how powder coating works, manufacturing, maui contractor, metal coatings, metal project, performance finishes, powder coating, powder coating hawaii, powder colors, process, project manager, railings, re powder coating, restoration, restoring, specializing, steps to powder coating

Who is Thresh99?

July 27, 2020 by pcnearme

[et_pb_section fb_built=”1″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”]Just like in the Kung Fu series starring David Carradine, the way of the apprentice is a long & hard fought journey to knowing theyself. Learning the weriding ways of powder coating from a character like Master Po is full of paradox. But is a wave of change coming? Are platitudes of the old guard still relevant? Or can a new way be forged? 

Enter–Thresh99. A man who believes the answer to that can be found in the dynamics behind the industry’s beginnings & that a woke generation of up & coming coaters could actually reshape the industry as we know it.  Find out more when you join us in this episode to discuss his journey & what he sees for the future of powder coating.[/et_pb_text][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_text][et_pb_social_media_follow follow_button=”on” admin_label=”Podcast Follow” _builder_version=”4.5.1″ _module_preset=”default” background_color=”rgba(0,0,0,0)” global_module=”18950″ saved_tabs=”all”][et_pb_social_media_follow_network social_network=”dbdb-itunes” url=”https://podcasts.apple.com/us/podcast/powder-coater-podcast/id1521924245″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#ff5e51″ custom_button=”on” follow_button=”on” url_new_window=”on”]dbdb-itunes[/et_pb_social_media_follow_network][et_pb_social_media_follow_network social_network=”dbdb-spotify” url=”https://open.spotify.com/show/7FgCAAeRaThYLQ038qtkf2″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#7bb342″ custom_button=”on” follow_button=”on” url_new_window=”on”]dbdb-spotify[/et_pb_social_media_follow_network][et_pb_social_media_follow_network social_network=”dbdb-soundcloud” url=”https://soundcloud.com/ross-scott-228377209″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#fe3801″ follow_button=”on” url_new_window=”on”]dbdb-soundcloud[/et_pb_social_media_follow_network][/et_pb_social_media_follow][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”][embedyt] https://www.youtube.com/watch?v=3pNByiBYWfU[/embedyt][/et_pb_text][et_pb_text admin_label=”Featured project outro” _builder_version=”4.5.1″ saved_tabs=”all” global_module=”19380″]

Get Featured

You could be our next client.  We feature special projects to inspire others. Our clients look to us to provide exceptional coatings that stand the test of time.

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts Tagged With: benefits of powder coating, brand, coatings, custom coaters, how powder coating works, Life hacks, Maui Powder Works, metal coatings, performance finishes, powder coat rims, powder coating, powder coating hawaii, powder coating wheels near me, process, re powder coating, restoration, rosskote, shortcuts, steps to powder coating, thresh99, troubleshooting powder coating, what we stand for

Hidden Secrets to Hot Flocking

July 27, 2020 by pcnearme

[et_pb_section fb_built=”1″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default” hover_enabled=”0″]To Hot Flock or..to not hot flock… That is the question.

Join us as we visit this taboo & somewhat controversial topic. RossKote breaks his silence on this not to be missed episode of the Powder Coater Podcast!

Now you don’t have to seek help when it can come directly in your inbox. Sign up to receive every podcast today.

“One of the great things I love about my job is getting to share our story & learning through others as they share theirs so we can all learn from each other”

– Kimberly Scott, Host

[/et_pb_text][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”][/et_pb_text][et_pb_social_media_follow follow_button=”on” admin_label=”Podcast Follow” _builder_version=”4.5.1″ _module_preset=”default” background_color=”rgba(0,0,0,0)” global_module=”18950″ saved_tabs=”all”][et_pb_social_media_follow_network social_network=”dbdb-itunes” url=”https://podcasts.apple.com/us/podcast/powder-coater-podcast/id1521924245″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#ff5e51″ custom_button=”on” follow_button=”on” url_new_window=”on”]dbdb-itunes[/et_pb_social_media_follow_network][et_pb_social_media_follow_network social_network=”dbdb-spotify” url=”https://open.spotify.com/show/7FgCAAeRaThYLQ038qtkf2″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#7bb342″ custom_button=”on” follow_button=”on” url_new_window=”on”]dbdb-spotify[/et_pb_social_media_follow_network][et_pb_social_media_follow_network social_network=”dbdb-soundcloud” url=”https://soundcloud.com/ross-scott-228377209″ _builder_version=”4.5.0″ _module_preset=”default” background_color=”#fe3801″ follow_button=”on” url_new_window=”on”]dbdb-soundcloud[/et_pb_social_media_follow_network][/et_pb_social_media_follow][et_pb_text _builder_version=”4.5.1″ _module_preset=”default”][embedyt] https://www.youtube.com/watch?v=4N_0UCXn2iI&width=1080&height=608[/embedyt][/et_pb_text][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.5.1″ _module_preset=”default”][et_pb_column type=”4_4″ _builder_version=”4.5.1″ _module_preset=”default”][et_pb_text _builder_version=”4.5.1″ _module_preset=”default” hover_enabled=”0″]Kim Scott:

Look out because we’ve got a hot one for you today. In this episode, we take you to the outer limits of the powder coating universe when we discuss the hidden secrets to hot flocking. We’ll rock it to the inner atmosphere of this highly taboo subject and moonwalk through troubleshooting to conquer some bad examples of what can happen when things go wrong. When we reach our destination, we’ll arrive on the planet we call Zen. Join us with our very own Major Tom, our in-house powder coater, Ross Scott, as he returns to earth to share some great tips from the magic zone.

Kim Scott:

Welcome to another edition of the Ross coat powder coater podcast. We interview influencers in the industry and cover trending topics to powder coaters so they can effectively learn and grow their business. Today’s episode is episode number three, Hidden Secrets to Proper Hot Flocking. Today, my husband Ross is back and giving us his take on hot flocking. We also call it hot coating here in Hawaii, and we’re also hopefully going to tease out with him what he calls creating that magic zone when attempting to do this process. But first we still are having a launch party over here. We’re so excited with all the feedback and comments that we’ve been getting on Reddit, the podcast page and the Facebook groups. Shout out to Chris Small and Jimmy O’Malley. They basically are first-time listeners to even listening to a podcast.

Kim Scott:

Chris said that it was refreshing to hear somebody that didn’t learn a course as he doesn’t have any in his country. So thanks Chris for that comment. And also we have NGM Coatings posted, “Thank you for doing this for us new and upcoming coaters. I look forward to listening to all the new podcasts or episodes. Thank you.” And you’re welcome. We’re excited to be getting that feedback from you. Lets us know that we’re talking about things you want to hear about. Also one last shout out to Steve Schilling on the powder coater business group on Facebook. Yes, we are now on iHeart radio. I just uploaded that. So if you don’t see us today or tomorrow, just give it a few days and it’ll be up there. Also, for those of you that are tuning in regularly, we are now on Apple iTunes, Spotify, SoundCloud, and I believe Google Play.

Kim Scott:

So please like, share and subscribe to our website https//www.rosskote.com. And just a quick review of the episode one and two. Of course, our first episode was just going and introducing ourselves as the husband and wife team Ross Coat, where you can learn about why we started the podcast and we talk a little bit about our story. And of course, episode two, which just got released earlier this week, was an interview with Ronan from RoRo Designs2, who has inspired us all to create a better customer experience. Now, on to today’s guest. Ross, are you there?

Ross Scott:

Hi. Welcome.

Kim Scott:

Hi. So now let’s get into this taboo and somewhat controversial subject in powder coating that’s discussed in a lot of forums and groups. Can you tell us, just in simple words, what is hot flocking? What is it? Is it the same as what we call hot coating? You and I call it hot coating. Are they the one in the same? What is hot coating or hot flocking?

Ross Scott:

Hot flocking, basically, you take your substrate that you’re powder coating and you get it up to oven temperature of anywhere between 350 and 400 degrees is the temperature you’re curing it at. Once that part is basically up to that temperature, you pull it out of the oven and you go straight into powder coating. And what happens is, because the substrate is at that temperature, the powder immediately flows out over the substrate as it attaches. So it is great that that happens when you have hard to reach areas because it’s sticking and flowing out immediately. The downside to that is you can put too much on very easily and you’ll get drips and runs.

Kim Scott:

Okay. And so is this why it’s so controversial? And why do you think industry sources warn against doing this or they don’t even address it? I’m not even sure if it’s in manuals or technical stuff at all. Is it? Have you ever seen [crosstalk 00:06:17]?

Ross Scott:

It is. It is. It is addressed. They do frown upon it. I believe that the industry basically says if your gun settings are proper you don’t need to do this method and basically you’re not doing it right. Like I said earlier, some parts cannot be coated in the normal fashion. They’re too recessed and you can’t get the powder in there. It’s very difficult to do.

Kim Scott:

All right. That sounds simple enough. So let’s talk about you and your technique. When do you use this technique and what specific parts do you use it for? You know what I’m talking about. What kind of jobs does this work best for?

Ross Scott:

Yeah. Yeah. Now hot flocking, I only really do it when I have hard to reach areas on parts and I can pretty much name them on one hand. It’s basically rims, specifically the lug holes. I have a really hard time doing that when they’re just normal temperature. So I hot flock the rims, always, to get the powder into the rim holes. Another situation I have is custom built fenders. Those things are extremely difficult. They basically weld the compartments almost closed and they have a little hole that you have to fit your gun into. And it’s very hard to do that just at room temperature because the powder just doesn’t stick in the corners because of the way it spins around in there. So I always hot flock that. There’s also lift kicks. They have the same type of design, like these custom bumpers have. So pretty much those type of three things, I always hot flock. However, I don’t hot flock the whole part. I just do the trouble problematic areas. And that is my tip that I want to go over.

Kim Scott:

Okay. Well, before we get into that, let’s talk about… Well, I’m going to talk about a very bad example or an example that happened actually just a couple of weeks ago. It’s always when you’re doing things for a friend that sometimes bad things happen, right? So you had picked up some fishing pole holders, if anybody knows what those are. If you fish, especially here out in the ocean, people mount or have these fishing pole holders made out of metal, usually aluminum, right, or stainless steel. And they’ll mount them to the boat on the top part and you basically set and lock your fishing pole in there so you can drag your line and do the deeper fishing, I guess. I can’t think of the name of it right now, but basically you’re just popping the fishing pole in there and you’re dragging the line behind the boat. And so you pick these things up. They were very small job and it was just supposed to be real simple, but something happened when you were hot coating them. Can you tell us what happened?

Ross Scott:

Well, actually I wasn’t planning… They were brand new fabrication and I had just put the primer coat on and I had flashed it off and I was actually going to pull them out of the oven and let them cool down. And what happened is the phone rang and I got on the phone and I was talking and blah, blah, blah, blah, blah. Few minutes go by. And then I get off the phone. I’m like, “Oh, I have to still have to do these.” And I pull them out of the oven and I usually let things cool down. I don’t always hot flock, specifically on these. They didn’t really need to be hot flock. And what happened is exactly what happens when you hot flock. I just started doing my normal procedure and started coating it two times like I normally do.

Ross Scott:

And even though in a normal situation that’s okay, when you hot flock, it is too much powder. And I put them back in the oven and I brought them out after they were done curing and I had all these drips everywhere. I was just like, “Oh God. Duh.” I knew better. One of my tricks that I do is when I pull a part out and I want to coat it, now this is what I call hot coating, I basically let the part cool down before I put the powder on and I let it get to about 150 to 180 degrees. And then I apply the coating as normal and never have problems with it when I do it that way. But I didn’t do that. I went straight to hot flocking and basically put too much powder on and it just ran like crazy.

Ross Scott:

And it’s really easy to do. You think you didn’t. You thought you basically put the right amount on. Okay, it’s not going run. That was the perfect amount of passes. And then you put it in the oven and it’s boom. You’re just like, “Oh my God. I barely put anything on it. It’s running.” So it’s really easy to make that mistake. And I think it’s just because it flows out and it’s deceptive on how much you’re really putting on. So anyways, that was my problem and I had to sand all that all out and redo it.

Kim Scott:

Yeah. This particular piece too, these pieces, were angular because they had to be mounted at a certain angle in order for the pole to rest easily in the socket. And I think angles, I think when I’ve seen you make mistakes like that or you have drips, which is really actually rare these days, but it’s the angle sometimes because you’re either putting it too heavy on one side and not enough on the other. I don’t know. It’s just that also can be problematic, but I’m not the powder coater. You are. I just hear about it later when you’re screaming and cursing and all of that fun stuff. But before we finish out your magic zone tip, let’s talk about more about the troubleshooting, about hot coating because there’s issues, there’s things you got to do with your gun settings maybe, or is it grounding? I think you should preface these other kinds of things you have to have just right in order to get that magic zone and get your focus on.

Ross Scott:

Well, right. Obviously the gun settings are very important. We want to have the high voltage setting amount. Kim, you’re not going to know much about this, but the listeners out there they’ll know, you’ll want your high voltage setting at about 60, your current limitation at 40 and your powder feed quality, you probably, this is key actually, is you want to really bring it down and that’s about 27% to 35%, somewhere in there. If you don’t have these types of functions on your gun, the main thing I want to describe here is the powder cloud that’s coming out of your gun. It needs to be really small. Comes out about four inches past the gun nozzle. You want it to be about a two inch, no more than three inch diameter cloud. And if you keep a real light, small cloud, it’s easy to control the powder as it’s going on into deep recessed areas.

Ross Scott:

You can sit there, for example, on lug holes, I will dial that just into those settings that I just said, and I’ll pull the trigger of the gun away from the rim. So I make sure my cloud is right. And then I come into the lug hole areas in a circular pattern. I just work it in there, just a couple passes on each hole and it flows out and then I step away. Let the rim cool. I let the rim cool down to 150, 180 degrees. And then I turn my settings back up and I leave it still at the high voltage setting at 60 and the current limitation at 40, but I bring the powder feed quality up to about 50, and then I get a bigger cloud. And I just basically powder coat the whole rim, as I normally would. Two passes. I start from the back of the rim where the center bore is, and then work to the inner lip.

Ross Scott:

And then I go to the front of the rim where the center cab would go and work that area and then work the outer lip there. And then do the, basically, hub, which is the outside of where the tire goes. And I finish it up. That’s pretty much how I do a rim and I always stay with it like that every time. And from there, we put the rim in the oven and it depends on what we’re doing, if that’s the first coat, which is like a primer coat, which is probably the most important coat, believe it or not, because you got to get that wheel protected, we’ll just put that in the oven and let it flash off and then continue it in the next sets. And I repeat the same process on every coat.

Kim Scott:

So it’s almost like a Zen zone. I mean, we called it a magic zone, but I actually want to actually say that it’s more like getting into your Zen mode or your focus because this technique is the way it is and you can easily… You’re sort of on a razor’s edge sometimes. You can easily turn this into a booboo in any number of distraction or setting issue or grounding issue or whatever, but when you have it right, it’s like you’re in the Zen’s with you’re really super focused on what you’re doing and you’re not having to redo the piece over and over again. So it’s more like… Do you think patience has a lot to do with it or is it just experience?

Ross Scott:

Patience has everything to do with it. You have to slow your roll. Powder coatings a quick process and basically when I first started doing the hot flocking, I did have lots of mistakes because I was just trying to do it all at once. And when I realized, “Hey, let’s just…” And then I was always doing it with a huge powder cloud, so it was just too much powder getting on there. So once I… It was a common sense thing. “Hey, let’s bring this down,” and, “Okay. That’s nice. That’s working good. Okay,” and, “Well, hey, let’s just, now I got all these problematic areas covered and they’re all flowed out, let’s just set the rim out over here on the side here and let it cool.” And that’s what I really, I can’t stress, it really helps because you’re letting that rim cool down to 150, 180 degrees Fahrenheit, like I said.

Ross Scott:

Just take your infra-red thermometer and go to the center bore in the back and when it gets to that temperature, basically just start coating again and coat like you normally coat. And it’s warm. It will stick very easily, but it’s not flowing out on you and it’s not going to give you any problems. But you’ve already got your problematic areas out of the way and you’re not going to have any problems. It’s going to look great. So that’s my tip and it works for me and I hope if these guys out there that are having a hard time hot flocking, I hope you try it out and it works really good. There’s a lot of guys I see, like on YouTube, they actually hot flock the whole rim and they just bring their powder cloud down and just go over it real slow.

Ross Scott:

And they know that they can only put so much on and it’s a gamble and you just basically put it in the oven and go. But if you’ve done it a lot, you can do it that way all the time. But I don’t do rims every day. I do lots of stuff, railings, gates, you name it, I’ve done it. And so when I get a set of rims, it’s like I have to slow down. I have to slow down what I’m doing because everybody that wants their rim wants it perfect. And hot flocking actually is a little secret that I do to get it all in the corners and the crevices. Because if you don’t do it, it’s so easy to have it too thin. And then if you do hot flock and you do the whole rim hot flock, it’s really easy to get a mistake and then you’re redoing the whole thing.

Ross Scott:

So I just think it’s real important to stress, get your powder cloud down, let it flow out in the problematic areas, and then from there, set the rim down on the side, let it cool down or whatever kind of piece you’re doing, and then continue your coating as you normally would proceed. Of course, bring your powder cloud back up when you’re doing that and it goes real smooth and you always have a consistent, perfect coating. And that’s what I like.

Kim Scott:

Okay, well, let’s talk for a minute about how you’re hanging the rims. Because I’ve seen you, especially with some of the problematic older rims that are pitted, where you have to build up the surface with primers and stuff like that, and you and I talked about an example prior to the podcast that when you’ve got really bad chrome rims that you’re trying to restore. Can you give that example because I think that’s another deeper layer into this hot flocking, especially since so many powder coaters do a lot of rims.

Ross Scott:

Well, yeah, if you get a rim that’s chrome and it’s totally been electrolyzed underneath the chrome and you blast that away and then you have all these just pitted… It’s like a hammertone finish, almost. It’s just totally dents and pits from where there used to be aluminum, basically, from being eaten away and you blast that away and now you’re going, like, “How do I make this look smooth again?” And this is a good hot flocking exercise here. So I normally do rims. I hang them through the valve stem. But in this situation, I hang them through the lug nut holes. And I do this with a bunch of C hooks. Six inch, quarter diameter C hooks. I use three of them. Basically, it looks almost like a Y. One through one hole and the other two holes, and use a 16 gauge wire.

Ross Scott:

And I go to one major C hook to hang it on. And basically you’d hang it in that. Instead of a vertical position, it’s in a horizontal position. So when the rim’s hot and you bring it out of the oven and you got lots of just massive indentations from where the corrosion was, it’s really easy in this position to put it on, hot flock it and build it up, especially with a primer. You can get that all built up and it won’t run and drip because of the way it’s being held. And I only do this in the area that is bad. I hot flock only the area that’s bad. Because it’s like a bowl. And because it’s like a bowl, there’s nowhere else for the powder to go and it just builds up. And then you can basically get all those dimps and dibbles smoothed out with just a basic light sanding and then go to your color coat from there.

Kim Scott:

Okay. Also, now talk just a minute for how you normally, if you just have a regular set of rims that are in pretty good shape, you have a unique way to get good grounding. I would wonder if you could share that with the audience, just in case those that are new to this could use this really helpful tip.

Ross Scott:

Right. Okay. So I use a 5/16ths, basically regular bot that’s about three quarters of an inch long. And then I have the 5/16ths nut. It’s a basic nut. No lock washer or anything like that, or locking nut. It’s just a regular nut. And I basically put that through the valve stem. That will fit through 90% of the valve stems and it fits nice. So it’s tight and there’s no slop. And what I really like about this method is when you take the wire and come around the backside of the valve stem where the hub is, and I put my wire around it, and then I basically tighten the nut down onto the bolt and it snitches that wire right up to the rim and it’s going to be like that throughout the whole coating process. And so you’ll always have a great ground.

Ross Scott:

I mean, it is on there. And I have found that by doing it that way, you’re basically taking grounding problems totally out of the loop. And of course, I also do some other tricks in my shop as far as grounding. We have a metal building. So I ground to the main stud of the building that goes into the ground. And then I go from there to my gun. And from there, it goes to the booth and also the part. So I do a Y there. So I’m directly connected to the part. I actually connect it right to the C hook at the very top. And I never have a grounding issue ever. And that seems to really work well.

Kim Scott:

Well, that sounds like a great tip. Of course, I don’t powder coat, but I do hear you all the time and you have crafted this advice and methodology over the course of your powder coating career and not only that, but with the satisfied customers that we have. And you’re also a super perfectionist too, almost to a fault sometimes. Because a lot of times I’m like, “It’s good enough. Just get it out.” Right? Because, and this is something that is going to be coming up in an upcoming episode with a special guest that I’m invited over to talk about pricing, costing issues, and one of the topics I want to say is how good is good enough? And can it… Sometimes you and I get into a tussle about the price that we’re charging versus what level of perfection they’re going to get.

Kim Scott:

So that’s for another episode. But I think it’s an important one to cover and it’ll be coming up in the next couple of weeks. We also just want to preface this by saying that, this is how we do it. We are not learned school. You might’ve learned something different from someone else. And we’re all here to learn and learn from each other, too, as well. So that’s the reason for the podcast and for getting this information out to you guys. You should always, always reference or read up your powder coating manuals, your tech manuals, your equipment manuals, and pay attention to how you learn. Because it is a methodology. We’re just here to not spill the secrets or share too much or whatever. It’s just that we feel like people need to know more and there’s just too much disinformation out there, that we’re trying to maybe clear the air, clear the powder coating cloud that comes out of the guns, so to speak.

Kim Scott:

One last thing, and I don’t know if we want to just, because we’ve talked about a lot of things here and I don’t want to have people spinning and questioning, but they can always go over the podcast again if they want to hear it. But you talk about this sweet spot or the passes. You talked about that earlier, especially with rims and the degrees or the temperature. Could you just maybe go over that one more time, just as a final wrap up to this podcast, about your way and why you do three passes maybe.

Ross Scott:

Yeah. Yeah.

Kim Scott:

Care to share?

Ross Scott:

Yeah. Sure. What I do is, like I said earlier, after I’m done with the hot flocking, I basically let the piece cool down. The reason I do that is because I don’t want have any drips or runs. And if I let it cool down to 150, 180 degrees, it not only adheres properly with normal settings, it basically allows you to lay it up and I do two runs. Just two passes. I don’t go real slow, but I don’t go real fast. It’s just everybody has their own speed. I work in circular motions generally with the rims. So that’s what I like to do. It works for me and I never have problems. And people always comment, “Man, how you get this so perfect and glossy?” And I go, “It’s just two quick passes.” And the key is I do it at 150 to 180 degrees because the powder is sticking to the rim.

Ross Scott:

It’s not floating around in the air. It is attaching to the rim and that’s what’s really neat about the hot coating aspect of it, that sweet zone of 150 to 180 degrees. It makes it super simple. I do that on gates and railings too, when we’re doing big runs, because if the part’s warm like that, it just makes it easy and you can just fly through it real quick and you know everything’s attaching and you’re done. You just put that sucker back in the oven and let it go. I have one more thing to say about the rims and how to hang them. There’s another way too, also, with German rims, specifically BMW, Audi. Everybody knows what I’m talking about. Those valve stem holes are really deep on those and it’s hard to find something to go through there and hold it.

Ross Scott:

And what I have used is a 3/16ths washer and the 3/16ths diameter hole is perfect for running 16 gauge wire through. And basically you put that through the valve stem hole there and the washer will hold it no problem. And you don’t get these binds and marks in the well of the valve stem hole and you get a nice, perfect ground because it’s nice and it’s pulled up tight. Now, granted, it’s not as good as the washer and nut method, but I mean, I can’t find a good washer and nut to fit in there for the life of me. So that’s what I’ve been using, is a 3/16th washer on those German style rims. And don’t forget to put those in the B17 for the half a day. [crosstalk 00:31:53] that one.

Kim Scott:

Yeah. Well, that’s been awesome, Ross, and I thank you for joining me again today from the dining room table. I appreciate it. And we also like to thank our supportive followers and fellow powder coaters out there. I hope you’ve learned something new about powder coating in your business. Please comment below, follow, share the podcast. If you have a topic you’d like to discuss, just email us at info@mallorypowderworks.com or message us on Facebook. Until then, we’ll see you soon.

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Get Featured

You could be our next client.  We feature special projects to inspire others. Our clients look to us to provide exceptional coatings that stand the test of time.

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

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Copyright 2016-2020©
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Filed Under: All Posts, Podcast Tagged With: Auto, benefits of powder coating, coatings, custom coaters, hawaii business, hot coating, hot flocking, how powder coating works, Maui Powder Works, metal coatings, metal project, performance finishes, powder coat rims, powder coating, powder coating hawaii, powder coating wheels near me, process, re powder coating, restoration, specializing, steps to powder coating, troubleshooting powder coating, wheel refinishing near me, Wheels

Interview with Roro Designs Powder Coating

July 27, 2020 by pcnearme

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Build a better powder coater brand, brand report, report, roro.designs2, Rosskote, architects, Auto, automobiles, brand, care and maintenance, cleaning, coatings, small business, contracting, cure, powder, curing powder, custom, custom coaters, customer service, design, designers, DIY, exterior finish, hawaii business, home garage, hospitality, hotel, interior finish, Life hacks, manufacturing, metal coatings, metal prep, metal project, metal, restoration, military, motorcycles, performance finishes, powder coating, powder coating hawaii, powder coat timing, powder coat ovens, powder colors, prepping metal, process, Restoration, Rims, sandblasting, shortcuts, specializing, steps to powder coating, troubleshooting powder coating, what we stand for, Wheels, My Mantra, Ross Scott, Maui Powder Works, Hawaii Business, News, Powder Coating, Sandblasting, Hawaiian Islands, Maui, about us, about maui powder works, powder coating near me, powder coating hawaii, powder coating oahu, powder coating kauai, powder coating big island, free pdfs, pdf, free downloads,, podcast, rosskotes powder coater podcast

Get RORO’s Top 10 Takeaways when you Download our FREE branding report 

 

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Get Featured

You could be our next client.  We feature special projects to inspire others. Our clients look to us to provide exceptional coatings that stand the test of time.

About us

RossKote is committed to sharing their experience in metal coatings, painting, and restoration so customers can navigate the process of powder coating and make the best choices for getting their projects done.

RossKote regularly contributes helpful videos on his blog and YouTube channel.

Join us.  As we build a powder coating community online to share our passion for performance finishes by subscribing to RossKote’s Powder Coater Podcast

Connect with us. Comment below. What would you like to know more about? I love to answer everyday questions to the consumer market wants to know about powder coating.   

MAUIPOWDERWORKS.COM
Copyright 2016-2020©
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Filed Under: All Posts, Podcast Tagged With: about rosskote, Auto, benefits of powder coating, coatings, custom coaters, how powder coating works, Life hacks, Maui Powder Works, metal coatings, metal project, performance finishes, powder coat, powder coat rims, powder coated, powder coater podcast, powder coating, powder coating wheels near me, powder colors, process, re powder coating, ronan heatly smith, roro designs, roro designs 2, rosskote, rosskote podcast, specializing, troubleshooting powder coating, wheel refinishing near me, Wheels

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